background image

SERVICING

49 

To aid in iderntifying these controls, color-coded labels have 

been affixed to the back of these controls. Refer to the Rollout 

Limit  Charts  in  furnace Technical  Manual  for  temperature 

settings and color codes.

L

INE  VOLTAGE  NOW  PRESENT

WARNING

1.  Remove the burner compartment door to gain access to 

the rollout switch(es) mounted to burner bracket.

The servicer should reset the ignition control by opening and 

closing the thermostat circuit. Then look for the ignitor glowing 

which indicates there is power to the ignition control. Mea-

sure the voltage between each side of the rollout control and 

ground while the ignition control tries to power the gas valve.
2.  Measure  the  voltage  between  each  side  of the  rollout 

control and ground during the ignition attempt. Refer to 

the following figure.

VOLT / OHM

    METER

GN

D

   RED

 RESET

BUTTON

     COLOR

IDENTIFYING

        TAB

Checking Flame Rollout Switch

a. If no voltage is measured on either side of control it 

indicates ignition control or wiring to control problem.

b. If voltage is measured on one side of the control and 

not the other it indicates the control is open.

c. If voltage is measured on both sides of the control the 

wiring to gas valve or valve is at fault.

3.  After check and/or replacement of rollout switch, reinstall 

burner compartment door and verify proper unit operation.

S-303   INDUCED DRAFT BLOWER MOTOR

WARNING

HIGH

 

VOLTAGE

D

ISCONNECT 

ALL

 POWER BEFORE SERVICING OR

INSTALLING THIS UNIT. 

M

ULTIPLE POWER SOURCES MAY

BE PRESENT. 

F

AILURE TO DO SO MAY CAUSE PROPERTY

DAMAGE, PERSONAL INJURY OR DEATH.

1.  Remove burner compartment door to gain access to 

the induced draft blower motor.

2.  Disconnect the motor wire leads from its connection 

point at the induced draft motor.

3.  Using a ohmmeter, test for continuity between each 

of the motor leads.

4.  Touch one probe of the ohmmeter to the motor 

frame (ground) and the other probe in turn to each 

lead.

 

If the windings do not test continuous or a reading 

is obtained to ground, replace the motor.

5.   If the windings have a continuity reading, reconnect 

wires.  Turn power on to the furnace and turn the 

thermostat on in the heating mode.  Check voltage 

for 115V at the induced draft motor terminals during 

the trial for ignition.  If you have 115V and the motor 

does not run, replace the induced draft motor.

6.  After completing check and/or replacement of in-

duced draft motor, reinstall burner compartment 

door.

7.  Turn on electrical power and verify proper unit oper-

ation.

S-304  CHECKING GAS VALVE (REDUNDANT)

A combination redundant operator type gas valve which 

provides all manual and automatic control functions re-

quired for gas fired heating equipment is used.
The valve provides control of main burner gas flow, pres-

sure regulation, and 100 percent safety shut-off.

WARNING

D

ISCONNECT 

ALL

 POWER BEFORE SERVICING

Single stage gas valves should be tested on the furnace 

with 24 VAC connected to the gas valve and manometers 

reading supply line and manifold pressures.

S-305    CHECKING MAIN BURNERS

The main burners are used to provide complete combus-

tion of various fuels in a limited space, and transfer this 

heat of the burning process to the heat exchanger.
Proper ignition, combustion, and extinction are primarily 

due to burner design, orifice sizing, gas pressure, primary 

and secondary air, vent and proper seating of burners.
Burners have been redesigned for 34.5" chassis furnaces. 

Overall length and width dimensions remain the same as 

40" model burners. The burners used 34.5" models have 

burner head insert with larger diameter center hole and a 

larger number of surrounding holes.

.025   .002

(CARRYOVER SLOT WIDTH)

±

16X

.125 x .030 MIN SLOT

12X Ø.125

Ø.562

Beckett Burner

Содержание Amana ACES9 Series

Страница 1: ...E OR REPAIR HEREINAFTER SERVICE THE EQUIPMENT SPECIFIED IN THIS MANUAL SHOULD SERVICE THE EQUIPMENT THE MANUFACTURER WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SER...

Страница 2: ...RTANT NOTICES FOR CONSUMERS AND SERVICERS RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS WARNING TO PREVENT THE RISK OF PROPERTY DAMAGE PERSONAL INJURY OR DEATH DO NOT STORE COMBUSTIBLE MATERIALS OR USE GA...

Страница 3: ...4729 U S only email us at customerservice goodmanmfg com fax us at 731 856 1821 Not a technical assistance line for dealers CONSUMER INFORMATION LINE AMANA BRAND PRODUCTS TOLL FREE 1 877 254 4729 U S...

Страница 4: ...o de carbono pueden circular a trav s del aparato cuando se opera en cualquier modo B10259 216 RISQUE D EMPOISONNEMENT AU MONOXYDE DE CARBONE Le monoxyde de carbone peut causer des maladies graves tel...

Страница 5: ...equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand B BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to t...

Страница 6: ...not use this appliance if any part has been underwater or explosion technician Force or attempted repair may result in a fire hand don t try to repair it call a qualified service Never use tools If th...

Страница 7: ...er birth defects or other reproductive harm are known to the This product contains fiberglass insulation State of California to product could expose California to cause known by the State of contains...

Страница 8: ...d G Goodman A Ini al Release V GMC B 1st Revision Con gura on M Up ow Horizontal Major Revision C Down ow Horizontal A Ini al Release B 1st Revision Air ow C Variable Speed ComfortNet Nox E High E cie...

Страница 9: ...ec motor for increased CFMs GCES96 GCES960403BNAA GCES960603BNAA GCES960804CNAA GCES961005CNAA GCES961205DNAA Goodman Brand 96 Single Stage Gas Furnace 34 5 tall Downflow Horizontal Installation 1 sta...

Страница 10: ...803BNAA AMES960804CNAA AMES960805CNAA AMES961005CNAA AMES961205DNAA Amana Brand 96 Single Stage Gas Furnace Upflow Horizontal Installation 34 5 tall 1 stage gas valve induced draft PSC motor 120 volt...

Страница 11: ...n Durable powder coat paint finish resists corrosion CFSB17 CFSB21 CFSB24 N A Counterflow Subbase Kit For use with 34 5 down flow furnace models These kits are available for the following furnace widt...

Страница 12: ...s NOT intended for use with single pipe indirect vent installations 0170K00001S N A Side Wall Only Concentric Vent Kit This kit is to be used with 2 vent systems The vent kit must terminate outside th...

Страница 13: ...or new controls to their containers before touching any ungrounded object Product Application This product is designed for use as a residential home gas furnace It is not designed or certified for us...

Страница 14: ...ed within the guidelines given NOTE The length of flue and or combustion air piping can be a limiting factor in the location of the furnace Locate the 90 furnaceso that the condensate can be piped at...

Страница 15: ...e iron as shown in the following figure If the furnace is installed in a crawl space it must also be suspended from the floor joist or supported by a concrete pad Never install the furnace on the grou...

Страница 16: ...stion air requirements for the appliances Most homes will require outside air be supplied to the fur nace area by means of ventilation grilles or ducts connecting directly to the outdoors or spaces op...

Страница 17: ...minimum free area of 2 in 2 1000 Btu hr 4400 mm2 kW of total input rating of all appliances 9 3 3 Outdoor Combustion Air Outdoor combustion air shall be pro vided through opening s to the outdoors in...

Страница 18: ...air and shall be approved by the authority having jurisdiction 9 3 6 Mechanical Combustion Air Supply Where all combustion air is provided by a mechanical air supply system the combustion air shall be...

Страница 19: ...or further details If the drain trap and drain line will be exposed to temperatures near or below freezing adequate measures must be taken to prevent condensate from freezing NOTE The use of insulatio...

Страница 20: ...opane gas installations require an orifice change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an...

Страница 21: ...om or 1 foot above any door window or gravity air inlet into any building The vent termination of a direct vent application must terminate at least 12 inches from any opening through which flue gases...

Страница 22: ...90 86 82 3 126 120 115 110 105 99 94 89 2 55 50 45 40 35 30 25 20 3 127 120 113 106 99 92 85 78 2 30 25 20 15 10 5 N A N A 3 72 65 58 51 44 37 30 23 2 30 25 20 15 10 5 N A N A 3 72 65 58 51 44 37 30...

Страница 23: ...ngth of pipe should be the wall thickness plus the depth of the socket fittings to be installed on the inside and outside of the wall The wall penetration should be sealed with silicone caulking mater...

Страница 24: ...on locations based on clearances specified in furnace installation instructions and following steps as shown in Figures 1 3 6 7 8 and 9 Direct Vent Terminal 50 000 Btuh or less 9 12 12 12 Direct Vent...

Страница 25: ...rain Trap Acondensing gas furnace achieves its high level of efficiency by extracting almost all of the heat from the products of com bustion and cooling them to the point where condensation takes pla...

Страница 26: ...ternate fuels and or high altitude CAUTION TO PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE INLET GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE WITH ALL OTHER HOUSEHOLD GAS...

Страница 27: ...UNDERFIRING OF EQUIPMENT USE THE PROPER SIZE OF NATURAL PROPANE GAS PIPING NEEDED WHEN RUNNING PIPE FROM THE METER TANK TO THE FURNACE The gas piping supplying the furnace must be properly sized based...

Страница 28: ...ng warning system If the presence of gas is suspected follow the instructions on this page All propane gas equipment must conform to the safety standards of the National Board of Fire Underwriters NBF...

Страница 29: ...Sizing BetweenSecond or Second Stage Regulator Appliance Maximum Propane Capacities listed are based on 1 2 W C pressure drop at 11 W C setting Capacities in 1 000 BTU hour Propane Gas Piping Charts...

Страница 30: ...ge connections can be made through either the right or left side panel Wire routing must not interfere with circulator blower operation filter removal or routine maintenance A40 V A transformer and an...

Страница 31: ...intended to provide a location external to the furnace casing for installation of a perma nent filter on upflow model furnaces The rack is designed to mount over the indoor blower compartment area of...

Страница 32: ...as valve will be de energized and another purge will occur The control will cycle the gas valve a total of three 3 times before it determines it cannot establish measurable combustion and enters a loc...

Страница 33: ...s on both sides 3 Make sure burners are clean not out of position and line up correctly with exchanger tubes including the heat exchanger orifice plate between the burners and the heat exchanger tubes...

Страница 34: ...nsult the Installation Instructions IO 635 SIDE WALL VENT KIT 0170K00001S This side wall only vent kit 0170K00001S is to be used with 2 vent systems This kit is NOT intended for use with single pipe i...

Страница 35: ...Installation The CVENT 2 DCVK 20 2 or the CVENT 3 DCVK 30 3 is a con centric vent kit approved with fur naces listed in this manual This concentric vent kit allows for vertical or horizontal vent term...

Страница 36: ...Cleaner Concentric Side Wall Flush Mount Vent Kit 2 Concentric Side Wall Flush Mount Vent Kit 3 Concentric Vent Kit 2 Concentric Vent Kit 3 Propane Gas Conversion Kit Down Flow Base Down Flow Base Dow...

Страница 37: ...ntric Vent Kit 3 Propane Gas Conversion Kit Down Flow Base Down Flow Base Down Flow Base LP Low Pressure Shut Off Kit Dual Fuel Board Drain Coupling High Alt Nat Gas Kit High Alt LP Gas Kit High Alt L...

Страница 38: ...4 K1 OT NO Y P2 9 CALL FOR 2ND STAGE COMPRESSOR Y2 1 0K G FURN P2 1 C OT C C SECOND STAGE COMPRESSOR OUTPUT G CALL FOR EMERGENCY HEAT W1 FURN W2 HP F1 3A OT NC 24VAC 2ND STAGE COMPRESSOR DEMAND OUTPU...

Страница 39: ...CHECKING PRIMARY LIMIT CONTROL 47 S 302 CHECKING FLAME ROLLOUT CONTROL 48 S 303 INDUCED DRAFT BLOWER MOTOR 49 S 304 CHECKING GAS VALVE REDUNDANT 49 S 305 CHECKING MAIN BURNERS 49 S 306 CHECKING ORIFIC...

Страница 40: ...OHM METER VOLT OHM METER CHECKING FOR PHASING PRIMARY TO SECONDARY OF UNMARKED TRANSFORMERS If meter reads approximately 96 volts the primary to secondary are in phase if reads approximately 144 volts...

Страница 41: ...9 947 45 20 40 80 160 400 20 45 90 180 360 900 46 78 157 391 21 43 86 171 343 857 47 19 38 76 153 383 22 41 82 164 327 818 48 75 150 375 23 39 78 157 313 783 49 147 367 24 37 75 150 300 750 50 18 36 7...

Страница 42: ...aulty Ignition Control Test Control S 313 Gas Valve or Gas Supply Shut Off Turn Valves to On Position S 317 Faulty Induced Draft Blower Test Induced Draft Motor S 303 Faulty Blower Motor PSC Test Blow...

Страница 43: ...Inspect pressure switch hose Repair if necessary Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch...

Страница 44: ...ame sensor incorrectly positioned in burner flame Lazy burner flame due to improper gas pressure or combustion air Induced draft blower and circulation blower runs continuously No furnace operation In...

Страница 45: ...ck insulation of the same gauge or its equivalent CHECKING THERMOSTAT WIRING AND ANTICIPATOR S 3A THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower compartment do...

Страница 46: ...SERVICING WARNING 1 Remove blower compartment door to gain access to the circulator blower motor and integrated ignition control 2 Disconnect the motor wire leads from its connection point at the inte...

Страница 47: ...at by being able to see the heat exchanger SUPPLY AIR RETURN AIR Checking Temperature Rise 3 Subtract the return air temperature from the supply air temperature to determine the air temperature rise A...

Страница 48: ...s control is preset nonadjustable and auto reset The control is located in the blower compartment of the furnace on the blower deck as shown in the following illustration WARNING HIGH VOLTAGE DISCONNE...

Страница 49: ...3 Using a ohmmeter test for continuity between each of the motor leads 4 Touch one probe of the ohmmeter to the motor frame ground and the other probe in turn to each lead If the windings do not test...

Страница 50: ...cked and adjusted in accordance to the type of fuel being consumed The line pressure supplied to the gas valve must be within the range specified below The supply pressure can be mea sured at the gas...

Страница 51: ...ow Natural Gas 3 5 w c Propane Gas 10 0 w c Manifold Gas Pressure The final manifold pressure must not vary more than 0 3 w c from the above specified pressures Any necessary major changes in gas flow...

Страница 52: ...a burner port Flashback may occur at the moment of ignition after a burner heats up or when the burner turns off The latter is known as extinction pop Since the end results of flashback and delayed ig...

Страница 53: ...ld the door switch closed while removing the blower compartment door will result in the loss of the stored failure code In most cases recycling the ignition control will result in the same failure cod...

Страница 54: ...nsure that all furnace components are in proper working order and that the heating system functions appropriately Pay particular attention to the following items Repair or service as necessary Flue pi...

Страница 55: ...ome conditions the fuel or air supply can create a nearly invisible coating on the flame sensor This coating acts as an insulator causing a drop in the flame sensing signal If this occurs a qualified...

Страница 56: ...f the unit adjust the gas valve pressure regulator or resize orifices ALWAYS CONNECT A MONOMETER TO THE OUTLET TAP AT THE GAS VALVE BEFORE ADJUSTING THE PRESSURE REGULATOR IN NO CASE SHOULD THE FINAL...

Страница 57: ...rt Coil Cover Coil Cover ID Blower ID Blower Set Point on Max Make Set Point on Max Make Pressure Fall On Pressure Pressure Fall On Pressure PF W C Rise W C PF W C Rise W C MES960403ANAA 0 10 05 0 25...

Страница 58: ...OWER SUPPLY WITH OVERCURRENT PROTECTION DEVICE 1 TO 115 VAC 1 60HZ OR ID BLOWER PRESSURE SWITCH RD WH BURNER COMPARTMENT BLOWER COMPARTMENT NO YL CONTROL PRIMARY LIMIT AUTO RESET BL PU MANUAL RESET RO...

Страница 59: ...m on one of the following links Goodman Brand Products http www goodmanmfg com about contact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the rig...

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