Mayr ROBA-stop-stage Скачать руководство пользователя страница 16

Installation and Operational Instructions for

 

ROBA-stop

®

-stage  Type 8070. _ _ _ _ _

 

Sizes 8 

– 200

 

(E102 03 000 000 4 EN)

 

18/11/2022 HW/GC

 

Chr. Mayr GmbH + Co. KG

 

 

Eichenstraße 1, D-87665 Mauerstetten, Germany

 

 

Phone: +49 8341 804-0, Fax: +49 8341 804-421

 

Page 16 of 17 

www.mayr.com

E-Mail

[email protected]

 

 
 
 

 

Maintenance 

ROBA-stop

®

-stage brakes are largely maintenance-free. The 

rotors (6.1 and 6.2) are robust and wear-resistant, which leads to 
a long service lifetime of the brake. However, the rotors (6.1 and 
6.2) are subject to functional wear. Therefore, the air gaps and 
the proximity switch (9.1) function must be checked at least 1 x 
per year. 
 
A functional inspection of the brake must be carried out after 
longer downtimes. 
 

DANGER 

When replacing the brake, please observe! 

The brake must be load-free on hoist drives.  
Otherwise there is a danger of load crashes. 

 
 

Information on the Components 

The 

friction material

 contains different inorganic and organic 

compounds, which are integrated into a system of hardened 
binding agents and fibers. 

Possible hazards: 

No potential dangers have been recognized so far when the 
brake is used according to its intended purpose. When grinding 
in the brake linings (new condition) and also in case of 
EMERGENCY STOP braking actions, functional wear can occur 
(wear on the friction linings); on open brake designs, fine dust 
can be emitted. 
 

Classification: Hazardous property

 

Attention: H-classification: H372

 

 

Protective measures and rules of behavior: 

Do not inhale dusts. 
Vacuum the dusts at the point of origin (tested suction devices, 
tested filters acc. DIN EN 60335-2-69 for dust classes H; 
maintenance of the suction devices and filter replacement at 
regular intervals). 
If local dust suction is not possible or is insufficient, the entire 
work area must be ventilated using appropriate technology. 

Additional information: 

This friction lining (asbestos free) is not a dangerous product in 
terms of the EU Directive. 
 
 

Cleaning the Brake 

 

Do not clean the brake using compressed air, 
brushes or similar devices! 

  Wear safety gloves / safety goggles. 

  Use a suction system or wet towels to clean off the brake 

dust. 

  Do not inhale brake dust. 

  In case of dust formation, a dust mask FFP 2 is 

recommended. 

 

 

Disposal 

Our electromagnetic brake components must be disposed of 
separately as they consist of different materials. Please also 
observe the relevant authority regulations. Code numbers may 
vary according to the disassembling process (metal, plastic and 
cables). 

Electronic components

 

(Rectifier / ROBA

®

-switch / proximity switch): 

Products which have not been disassembled can be disposed of  
under Code No. 160214 (mixed materials) or components under 
Code No. 160216, or can be disposed of by a certified disposal 
firm. 

Brake bodies made of steel pads with coil /cable

 

and all other steel components:

 

 

Steel scrap  

(Code No. 160117) 

All aluminum components:

 

 

Non-ferrous metals  

(Code No. 160118) 

Brake rotor (steel or aluminum pads with friction linings):

 

 

Brake linings  

(Code No. 160112) 

Seals, O-rings, V-seals, elastomers, terminal boxes (PVC):

 

 

Plastic  

(Code No. 160119) 

 
 
Guidelines on the WEEE Directive 2012/19/EU  

Avoidance of waste from electrical and electronic devices and 
the reduction of such waste through recycling.

 

 
Our electromagnetic products (brakes, clutches) as well as the 
components required to control them (rectifiers) are frequently 
used in electrical and electronic devices within the appropriate 
area of application of WEEE, independent of the applicable 
product categories. 
The stated products do not fall within the area of application of 
this Directive. They have been classified as electromagnetic / 
electronic components (VDE 0580) or as electronic equipment 
(DIN EN 50178), and have been determined for installation in 
devices for "use in accordance with the intended purpose". Only 
products which are to be viewed as devices in terms of the 
Directive and not as parts or components are subject to 
registration obligations. 
 

 

 

 

Содержание ROBA-stop-stage

Страница 1: ...1 Contents Page 2 Safety and Guideline Signs Certification Guidelines on EU Directives Page 3 Safety Regulations Page 4 Safety Regulations Page 5 Safety Regulations Page 6 Brake Illustrations Page 7...

Страница 2: ...table for use in areas where there is a high danger of explosion For application of this product in areas where there is a high danger of explosion it must be classified and marked according to Direct...

Страница 3: ...se demodulators ROBA switch devices or similar controls can produce disturbance which lies above the allowed limit values For this reason it is important to read the Installation and Operational Instr...

Страница 4: ...ctive mayr brakes have been developed manufactured and tested in compliance with the DIN VDE 0580 standard and in accordance with the EU machinery directive as electromagnetic components During instal...

Страница 5: ...evices and components general specifications 2014 35 EU Low Voltage Directive 2011 65 EU RoHS II Directive 2015 863 EU RoHS III Directive CSA C22 2 No 14 2010 Industrial Control Equipment UL 508 Editi...

Страница 6: ...KG Eichenstra e 1 D 87665 Mauerstetten Germany Phone 49 8341 804 0 Fax 49 8341 804 421 Page 6 of 17 www mayr com E Mail public mayr mayr com Fig 1 Fig 2 Fig 3 Air gap a 0 50 0 05 mm on Sizes 8 32 0 5...

Страница 7: ...ssembly with magnetic coil 1 3 Coil carrier 2 assembly with magnetic coil 1 4 1 Armature disk 1 1 4 2 Armature disk 2 1 5 Intermediate disk 1 6 1 Rotor 1 1 6 2 Rotor 2 1 7 Distance bolts 6 8 Cap screw...

Страница 8: ...kgm 0 00009 0 00022 0 00060 0 00105 0 00234 0 00698 Duty cycle Intermittent periodic duty 50 S3 Fixing screw Item 8 Number of pieces 3 3 3 3 3 3 Thread M5 M6 M6 M8 M8 M10 Length mm 100 110 120 140 150...

Страница 9: ...ominal braking torque The specified switching times are guideline values which are subject to tolerances at nominal voltage nominal air gap and room temperature They can only be achieved using the res...

Страница 10: ...braking torque stated on the Type tag 12 Adjustment is not necessary Adaptions or modifications are not permitted as a rule This rule also applies to the manufacturer side adjusted noise damping The p...

Страница 11: ...e temperature and the air gap between the armature disks 4 1 or 4 2 and the coil carriers 2 or 3 dependent on the wear condition of the linings Magnetic Field Build up When the voltage is switched on...

Страница 12: ...rs 2 and 3 The proximity switch 9 1 emits a signal the brake is released When actuating the hand release 10 a switching signal of the release monitoring device 9 cannot be guaranteed Proximity Switch...

Страница 13: ...4 2 increases air gap measurement is performed when brake circuit 1 is energized or the distance between the proximity switch 13 1 and the adjusting screw 13 3 decreases Once the maximum air gap of 1...

Страница 14: ...rque effective in the shaft train on slipping brakes with a sliding speed of 1 m s referring to the mean friction radius The brake is loaded statically when used as a service brake and loaded dynamica...

Страница 15: ...t tests under no circumstances are persons allowed to be under the moving loads Please observe the accident prevention regulations If the conveyor shows a significantly longer braking distance during...

Страница 16: ...ng asbestos free is not a dangerous product in terms of the EU Directive Cleaning the Brake Do not clean the brake using compressed air brushes or similar devices Wear safety gloves safety goggles Use...

Страница 17: ...com Malfunctions Breakdowns Malfunction Possible Causes Solutions Brake does not release Incorrect voltage on rectifier Rectifier failure Air gap too large worn rotors Coil interrupted Apply correct v...

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