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Installation and Operational Instructions for

 

ROBA

®

-brake-checker plus DC Type 028.100.2 

(B.0281002.EN)

28/06/2019 HH/GF/GC

Page 3 of 12

Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: +49 8341 804-0, Fax: +49 8341 804-421

www.mayr.com

, E-Mail: 

[email protected]

your reliable partner

Application

ROBA

®

-brake-checker monitoring modules are used to ope-

rate DC consumers. 

Motion monitoring of the armature disk for released ROBA-

stop

®

 safety brakes is possible.

•  Consumer operation with overexcitation and/or power 

reduction

•  Controlled holding voltage (on reduction)
•  Simple adjustment of holding voltage and overexcitation 

time via a DIP switch

• Fast or slow disconnection
•  Armature disk motion recognition

 

 (release and drop-out recognition)

•  Preventative function monitoring (wear recognition and 

error recognition, functional reserve)

•  Wide input voltage range
• Maximum output current I

RMS 

= 10 A / 5 A

• Maximum overexcitation current I

O

 = 20 A / 10 A

• Automatic reduction to holding voltage U

H

•  Electrical isolation of power terminal and control terminal

Function

The ROBA

®

-brake-checker monitoring module is intended 

for use with an input voltage of 24 or 48 VDC. The module 

monitors the movement of the armature disk and emits the 

determined switching condition via control terminal 3 (signal 

output).
Critical conditions (line breakages, wear) can be recognised 
and the respective signal can be emitted via control terminal 
7 (error output).
After a brake-specific overexcitation time period, the inte-

grated voltage reduction mechanism mode adjusts to the 

pre-set holding voltage. The voltage reduction mechanism 

mode can be switched off using a DIP switch. 

In case of switched-off voltage reduction mechanism mode, 

the overexcitation time can be adjusted manually to 150 ms, 

450 ms, 1 s, 1.5 s, and 2 s using the DIP switch.

It is possible to select between fast and slow switch-off via 
the input S/L on the control terminal. 

Louder switching noises are generated on the brakes in 
case of fast switch-off than in case of slow switch-off.

Dimensions 

(mm)

CAUTION

The ROBA

®

-brake-checker with integrated 

DC-side disconnection is not suitable for 
being the only safety disconnection in ap-
plications!

Accessories: 
Mounting bracket set for 
35 mm mounting rail  
acc. EN 60715:
Article No. 1802911 

54

64
54

4.5

5.6

15

30

9

5

73.6

17.5

20

69

Ø4.5

20

Through the monitoring of different parameters, the ROBA

®

-

brake-checker recognises safety critical operating condi-
tions of the brake in advance, as well as acute faults (e.g. 
line breakage). These are determined as they occur and are 
notified to the user as a warning before the brake can no 
longer be operated.

Only the mechanical switching function is checked. Conclu-
sions on the braking torque are not possible (e.g. reduced 
friction value due to oiling of the brake lining)

Possible causes for the warning:
•  Increasing wear
•  Rising coil temperature
•  Falling supply voltage
•  Line voltage drop on feed lines to the brake

The UL information applies only when the UL mark is 

printed onto the product label

.

33

Содержание 2/028.100.2

Страница 1: ...lectromagnetic fields Guidelines on the Machinery Directive 2006 42 EC The product is a component for installation into machines according to the Machinery Directive 2006 42 EC The product can fulfil...

Страница 2: ...short circuits and earth short circuits at the terminals Electronic devices cannot be guaranteed During the risk assessment required when designing the ma chine or system the dangers involved must be...

Страница 3: ...trol terminal 7 error output After a brake specific overexcitation time period the inte grated voltage reduction mechanism mode adjusts to the pre set holding voltage The voltage reduction mechanism m...

Страница 4: ...0 C Device ambient temperature C 25 to 70 25 to 60 Storage temperature C 40 to 105 Conformity markings Protection IP20 Installation conditions The installation position can be user defined Please ensu...

Страница 5: ...Electrical connection Power terminal 1 Supply voltage 24 VDC 48 VDC 2 Output voltage 3 Output voltage 4 Supply voltage 0 VDC Electrical connection Control terminal electrically isolated 1 Supply volta...

Страница 6: ...2 and 4 Here the ROBA brake checker monitoring module limits the switch off voltage to approx 60V DC side disconnection is signalized by the red light emitting di ode flashing at the moment of switch...

Страница 7: ...ys During detection and processing of different brake condi tions input and output signal delays can occur DIP switch Overexcitation time tO s 0 15 0 45 1 00 1 50 2 00 DIP switch Overexcitation time t...

Страница 8: ...N Operation with UH UN Type 2 028 100 2 overexcitation power reduction 45 C 75 C VDC VDC W 4 4 13 7 x 6 30 15 x x 8 53 27 x x 12 120 60 x x 16 270 135 x x 24 480 240 x 6 6 30 15 x 8 53 27 x x 12 120 6...

Страница 9: ...the switching frequency is higher than 1 cycle per minute or if the overexcitation time tO is longer than double the separation time t2 please observe the following P PN The coil capacity P must not b...

Страница 10: ...GF GC Page 10 of 12 Chr Mayr GmbH Co KG Eichenstra e 1 D 87665 Mauerstetten Germany Tel 49 8341 804 0 Fax 49 8341 804 421 www mayr com E Mail info mayr com your reliable partner Functional sequence di...

Страница 11: ...nd confirmed The products are designed for installation into electrical control cabinets and terminal boxes Using them for any other purpose is not allowed Disposal Electronic Components Products whic...

Страница 12: ...No signal output brake has audibly opened Release monitoring deactivated Activate release monitoring DIP setting Non specified brake brake worn brake does not release movement of the armature disk to...

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