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13

NOTE 
 

a) Conductor length means the actual length of the conductor between the battery and 

Windlass. 

b) Recommendations allow for a maximum 10% voltage drop approximately over the 

conductor length. 

c) Where portion of cable runs through the engine room a size increase should be made 

as indicated. 

d) Recommendations assume cable insulation has a minimum thermal rating of 90ºC. 
e) 

The above recommendations are in accordance with the requirements of 
USCG, ABYC AND NMMA.

 

 
HYDRAULIC SYSTEMS 
Pressure/flow 

quoted in specification on page 4 assumes operation at rated capacity 

with standard motor fitted.  Levels below that specified can be accommodated, by a 
motor change, with a corresponding change to stall torque and/or speed.  (Refer chart 
page 5). 
 

Several levels of supply and control are possible. 
BASIC SYSTEM  

(Refer drawing B203101 and B203103). 

This covers applications where the Windlass is supplied from an engine driven pump or 
single function power pack.  Control of the Windlass is via a hydraulic bi-directional 
solenoid valve which is operated by a self centering UP/DOWN toggle switch type 
remote control or the footswitches. 

Use of MAXWELL’S Hydraulic Single Function Controller

 will enhance the system 

and allow the interfacing of self centering UP/DOWN toggle switch control and 
footswitches, with the hydraulic bi-directional solenoid valve controlling the oil flow to the 
Windlass.  This unit also provides for remote controlling the oil flow to the Windlass.  
This unit also provides for remote controlling the electric clutch of a main engine pump 
or the hydraulic power pack motor starter. 
The controller must be located in a dry area. 

IT MUST NOT BE LOCATED IN THE WET ENVIRONMENT OF THE CHAIN 
LOCKER. 
 
MAXWELL LINK-SYSTEM MULTI-FUNCTION ELECTRO-HYDRAULIC POWER 
PACKS 

See separate manual for these multi-function, multi-purpose systems 
.

Содержание VWC 1200

Страница 1: ...VWC VWCLP 1200 OWNERS MANUAL Manual Product Code No P19156 Removable Chain Cover and A Gearbox Ratio Of 56 1...

Страница 2: ...INCHES LTD MAXWELL WINCHES reserve ALL RIGHTS RESERVED the right to make engineering PATENTS PENDING refinements on all products without notice PRINTED IN NEW ZEALAND Illustrations and specifications...

Страница 3: ...ass 15 16 OPERATION OF THE CONTROL SYSTEM 17 OPERATING THE WINDLASS 18 20 MAINTENANCE 21 Servicing of Gearbox 22 Servicing of Motor 22 ORDERING SPARE PARTS 23 ASSISTANCE 23 INSTALLATION DRAWINGS VWC 1...

Страница 4: ...ring maximum engagement with the chainwheel On VWC types a vertical drum allows working of mooring or docking lines from any direction A clutch allows manual control for lowering the anchor under free...

Страница 5: ...aulic VWCLP 1200 100mm 4 Deck clearance P100111 12Volt DC P100114 24Volt DC P100117 Hydraulic 150mm 6 Deck clearance P100129 12Volt DC P100132 24Volt DC P100135 Hydraulic SUPPLY CABLES See Pages 13 14...

Страница 6: ...mergency Crank Product Code KGS LBS VWC 1200 100mm 4 Deck Clearance P100110 23 8 52 4 P100113 23 8 52 4 P100116 16 8 37 0 150mm 6 Deck Clearance P100128 24 2 53 2 P100131 24 2 53 2 P100134 17 2 37 82...

Страница 7: ...FROM THE INCOMING CHAIN WHEN THE WINDLASS IS NOT IN USE OR WHEN USING THE EMERGENCY CRANK MAKE SURE THE WINDLASS IS ISOLATED FROM THE POWER SUPPLY BY TURNING THE WINDLASS ISOLATOR SWITCH TO OFF NEVER...

Страница 8: ...t conditions engage the chainstopper after completing the anchoring manoeuvre 5 In heavy weather conditions always use a heavy anchor snub from the chain directly to a Bollard or Sampson Post 6 DO NOT...

Страница 9: ...ASS ALTERNATIVELY A PIN THROUGH THE BOW ROLLER AND THE SHANK OF THE ANCHOR CAN BE USED FOR SECURING Most Windlass models have clutches for the manual pay out of ground tackle in the event of a loss of...

Страница 10: ...ain The ground tackle should have been selected taking into account a Boat size displacement and windage b Conditions of operation such as maximum depth of water type of bottom and weather conditions...

Страница 11: ...in should have at least 500mm 2ft clear fall to allow the chain to straighten before passing through the Windlass If it can be arranged the chain locker bulkhead should pass between the chainpipe outl...

Страница 12: ...12427 on bolts item 15 on windlass assembly Be sure to select the most convenient position and allow for the best run for the chain to clear the motor WHERE TO LOCATE THE CHAINSTOPPER The chainstopper...

Страница 13: ...n a dry place within 1 8 metres 72 of cable length from battery This equipment or equivalent is mandatory to meet U S C G requirements WHERE TO LOCATE THE CONTROLS The remote control stations can be p...

Страница 14: ...raying with CRC2043 Plasti Coat CRC3013 Soft Seal or CRC2049 Clear Urethane The main supply cables should be selected from the following table RECOMMENDED MAIN CABLE CONDUCTOR SIZE 12 VOLT D C SYSTEMS...

Страница 15: ...03101 and B203103 This covers applications where the Windlass is supplied from an engine driven pump or single function power pack Control of the Windlass is via a hydraulic bi directional solenoid va...

Страница 16: ...K PAD TOP SURFACE OR DECK AREA COVERED BY THE GASKET SUPPLIED AND THE UNDERDECK AREA AGAINST WHICH THE LOAD WASHERS SEAT ARE SMOOTH FLAT AND GENERALLY PARALLEL 3 The gasket item 22 supplied with the W...

Страница 17: ...28 from shaft VWC models only Undo cap screw item 9 with washer item 33 34 Remove chain cover item 10 stripper item 25 from deckplate item 14 Lift clutch cones and chainwheel items 6 7 and 8 from the...

Страница 18: ...in step 10 above and with the aid of a clean brush or non fluffy rag lightly grease the thread on the top end of shaft item 27 and the bores and clutch faces of the parts removed in step 5 above reas...

Страница 19: ...STOP AS THIS COULD DAMAGE THE WINDLASS Abuse is not covered by Warranty The Breaker Isolator Panel provides protection for the main supply cables and means to isolate the circuit WARNING When the Iso...

Страница 20: ...ain is out RAISING THE ANCHOR UNDER POWER Proceed as follows 1 Carry out step 1 above 2 If the clutches are tightened down the Windlass may be operated under power by either using the UP footswitch or...

Страница 21: ...ceed as follows 1 Check that the chainstopper is engaged If a chainstopper is not fitted ensure that the pawl item 19 is engaged with the chainwheel 2 Insert the lever in the clutch nut and release cl...

Страница 22: ...the lever item 30 in the clutch nut item 5 and back off in a counter clockwise direction until it stops The capstan will now operate whilst the chainwheel remains stationary 3 Take several turns of li...

Страница 23: ...erdeck components should be sprayed preferably with CRC3097 Long Life or alternatively CRC6 66 or WD40 Particular attention should be paid to the motor on electric units including the motor terminals...

Страница 24: ...tem 32 and washes items 33 and 34 refer to assembly drawing P100110 for VWC types and P100111 for VWCLP types A replaceable drive pin item 38 is a press fit in the output end of the drive shaft This p...

Страница 25: ...dress 16 18 William Pickering Drive P O Box 100 703 Albany North Shore Mail Centre Auckland Auckland NEW ZEALAND NEW ZEALAND PHONE 64 9 477 0900 EMAIL info maxwellmarine com FAX 64 9 476 0555 WEBSITE...

Страница 26: ...24...

Страница 27: ...25...

Страница 28: ...26...

Страница 29: ...27...

Страница 30: ...28...

Страница 31: ...29...

Страница 32: ...30...

Страница 33: ...LT 4 16 SP457 WASHER 8 17 3480 STOP PIN 1 18 SP871 SPIRAL RETAINING WASHER 1 19 3372 PAWL 1 20 SP463 WAVE SPRING WASHER 1 21 3461 PAWL PIN 1 22 3473 GASKET 1 23 A 3174 STUD 4 TDC 4 23 B 3471 STUD 6 TD...

Страница 34: ...32...

Страница 35: ...LT 4 16 SP457 WASHER 8 17 3480 STOP PIN 1 18 SP871 SPIRAL RETAINING WASHER 1 19 3372 PAWL 1 20 SP463 WAVE SPRING WASHER 1 21 3461 PAWL PIN 1 22 3473 GASKET 1 23 A 3174 STUD 4 TDC 4 23 B 3471 STUD 6 TD...

Страница 36: ...34...

Страница 37: ...287 BOLT 4 16 SP457 WASHER 8 17 3480 STOP PIN 1 18 SP871 SPIRAL RETAINING WASHER 1 19 3372 PAWL 1 20 SP463 WAVE SPRING WASHER 1 21 3461 PAWL PIN 1 22 3473 GASKET 1 23 A 3174 STUD 4 TDC 4 23 B 3471 STU...

Страница 38: ...36...

Страница 39: ...P287 BOLT 4 16 SP457 WASHER 8 17 3480 STOP PIN 1 18 SP871 SPIRAL RETAINING WASHER 1 19 3372 PAWL 1 20 SP463 WAVE SPRING WASHER 1 21 3461 PAWL PIN 1 22 3473 GASKET 1 23 A 3174 STUD 4 TDC 4 23 B 3471 ST...

Страница 40: ...38...

Страница 41: ...6T 1 6 SP720 20x2 O RING 1 7 SP838 1in EXT CIRCLIP 1 8 SP642 BALL BEARING 25x12x47 1 9 SP844 47 x 1 85 INT CIRCLIP 1 10 SP726 O RING ID 90MM X2MM 1 11 3145 BUSH 2 12 SP721 25x47x7 OIL SEAL 1 13 SP724...

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