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6-2 

TROUBLESHOOTING 

 

www.maxcessintl.com 

MAGPOWR DFC-90 

MI 850A265 1 G 

 

Dancer applications 

Symptom 

Possible Cause 

Solution or Diagnostic 

No clutch/brake 
output 

No AC power 
 

Verify incoming power is correct voltage and 
frequency. 

Fuses blown 

Clutch/brake wires shorted together or 
shorted to ground. 

Clutch/brake wires open 
circuit 

Disconnect clutch/brake wires at the DFC-90 
and check for proper clutch/brake resistance 
between the wires. 

Jumper not installed between 
20 and 21 

Install jumper between terminals 20 and 21. 

Clutch/brake output 
full on or full off 

DFP or DFP-2 sensor not 
wired properly or wires 
shorted 

Verify DFP or DFP-2 sensor is wired properly 
and follow the calibration procedure on page 
5-3. 

Voltage between terminals 24 and 26 should 
be 10 VDC. 

Voltage between terminals 25 and 26 should 
change as the DFP or DFP-2 is moved through 
its travel. 

Dancer not calibrated 

Follow the calibration procedure on page 5-3. 

DFC-90 in PID mode and 
RUN/STOP switch is not 
wired properly 

Verify RUN/STOP switch wiring.  PID mode 
needs a RUN/STOP switch for proper 
operation. 

Clutch/brake output 
does not increase 
during stop time 

RUN/STOP switch not 
connected or not wired 
properly 

Verify RUN/STOP switch wiring. 

STOP MULTiplier 
potentiometer not set 
properly 

Turn STOP MULT potentiometer clockwise to 
increase the stopping torque. 

Dancer arm hunting 
during stopping 

STOP MULTiplier is being 
used 

Turn STOP MULT potentiometer counter 
clockwise to decrease the hunting during 
stopping. See Stop Multiplier note at end of 
page 5-4. 

Remote meter not 
working 

Incorrect type of meter 

Meter should be a current meter with  
1 mA full scale and no more than  
3kΩ resistance. 

Meter wires shorted or open 

Disconnect meter wiring at the DFC-90 and 
check for proper meter resistance between the 
wires. 

 

Содержание MAGPOWR DFC-90

Страница 1: ...MAGPOWR DFC 90 Instruction Manual EN Dancer Follower Arm Control 90VDC MI 850A265 1 G...

Страница 2: ...3 1 FOLLOWER ARM APPLICATIONS 4 1 Electrical connections 4 1 Sensor setup 4 1 Control setup 4 2 Operation 4 4 DANCER APPLICATIONS 5 1 Electrical connections 5 1 Sensor setup 5 2 Dancer control setup...

Страница 3: ...erstanding that it will be retained in confidence and will neither be duplicated nor copied in whole or in part nor be used for any purpose other than for which disclosed Copyright 2011 all rights res...

Страница 4: ...be controlled For best torque control resolution the lowest current range providing sufficient current for maximum operating torque should be selected Connections are provided for an external 1 mADC c...

Страница 5: ...nforced insulation or protective screening which provides protective separation All wiring should comply with the essential requirements of the appropriate standard s and is the responsibility of the...

Страница 6: ...er the retaining tabs in the base See Figure 2 2 Set the JP1 current range selection jumpers to the range appropriate for the clutch brake connected to the DFC 90 See Figure 3 for current range settin...

Страница 7: ...remote meter output are not isolated from the AC line and must not be ground referenced The control inputs are isolated and may be ground referenced See Figure 4 Sensor setup The DFP or DFP 2 positio...

Страница 8: ...e follower arm is halfway through its travel Figure 5 Follower arm electrical connections Control setup The control adjustments marked with an underline on the label are the only ones needed for follo...

Страница 9: ...external TENSION pot full clockwise 3 Position the follower arm on an empty core 4 Adjust the CORE pot to obtain zero on the remote meter 5 Adjust the ZERO pot until the meter just starts to increase...

Страница 10: ...ED indicator illuminates when the Stop Time expires Operation Adjust tension with the external 10k tension pot Adjust rewind taper with the FULL pot The tension will decrease as the roll diameter incr...

Страница 11: ...e meter output are not isolated from the AC line and must not be ground referenced The control inputs are isolated and may be ground referenced See Figure 7 Figure 7 Dancer electrical connections INCR...

Страница 12: ...sensor so that its keyway is pointing towards the top cover when the dancer is half way through its travel This is an approximate adjustment and is intended to center the sensor position to allow maxi...

Страница 13: ...ers to the settings given below F switch PD P full clockwise D mid rotation approximately 11 turns CORE full counter clockwise STOP TIME full counter clockwise STOP MULT full counter clockwise 2 With...

Страница 14: ...t clockwise until the oscillation stops The RUN STOP input must be used if the integrator is on switch in PID position The RUN STOP input should be closed terminals 17 and 18 when the machine starts i...

Страница 15: ...een PD PID while the machine is running since this may result in a large transient jump in the output PD mode 1 With a roll diameter near core and the machine stopped set the F switch to PD mode 2 Run...

Страница 16: ...t by the amount necessary to eliminate the overshoot Adjustment is now complete for the dancer operating in PD mode PID mode The next steps complete the tuning of the dancer operating in PID mode 1 Wi...

Страница 17: ...entiometer resistance is less than 10k Use a 10k potentiometer for the Remote tension control DFP DFP 2 position sensor not wired properly or wires shorted Verify position sensor is wired properly and...

Страница 18: ...and 26 should change as the DFP or DFP 2 is moved through its travel Dancer not calibrated Follow the calibration procedure on page 5 3 DFC 90 in PID mode and RUN STOP switch is not wired properly Ve...

Страница 19: ...ion degree 2 IEC664 1 Altitude 0 to 2000 m 0 to 6562 ft Compatible residual current Device types A or B IEC755 Worst case fault current 1 6 A AC Inputs Signal DFP or DFP 2 potentiometer 1 to 10k 1 4 W...

Страница 20: ...Fax 1 405 755 8425 Web www maxcessintl com Fife Tidland GmbH Max Planck Strasse 8 65779 Kelkheim OR Deutschland Telefon 49 6195 7002 0 Fax 49 6195 7002 933 Web www maxcess eu Siemensstrasse 13 15 486...

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