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MAULE AEROSPACE TECHNOLOGY, INC. 

MAINTENANCE MANUAL 

FOR 

MXT-7-160

 

 

Rev. E 

 

31/39

 

An extremely close visual inspection of the engine mount should be made to periodically 

check for cracks, dents, weld failures, etc., of the mount tubular members as well as the gen-
eral condition of the mount.  At regular intervals, the attaching bolts at the engine should be 
checked for tightness (required torque value of 40.0-57.5 ft. lb.)  The rubber engine mounts  
should be carefully inspected and replaced if necessary at each 100-hour inspection.  Exces-
sive engine vibration at various RPM ranges should also prompt their inspection.  Care should 
be exercised to prevent the rubber mount’s contact with oil as this may result in their premature 
deterioration.  When torquing any engine or mount bolts, precaution should be taken against 
any over-tightening, as this also may cause early failure. 
 
COWLING AND BAFFLING
 
 

The cowling consists of an upper and lower section.  Removal is accomplished by unlock-

ing the dzus fasteners and removing the AN526 screws. 
 
 

A periodic inspection of the cowling should be made checking for cracks, chafing, security 

of attachment, etc.

 

 

 

 

Baffling should be checked for security and the rubber sealing extensions should be 

checked for wear and security.  When the cowl is installed, these sealing extensions should lay 

up, forward or inboard, and provide a good seal against the cowl.

 

 
BRACKETT AIR FILTER:  (See below for other air filter)  
 
Service by:  1.  Replacement of element when: 
 

 

a)  Every 12 months regardless of hours used, 

 

 

b)  or, every 100 hours use, 

 

 

c) 

or, when operating in extremely dusty conditions, change frequently; use 
your good judgment. 

 

 

 

 

 

Special instructions for new element: Squeeze out all excess wettant in element prior to 

installation.  And DO NOT WASH OUT wettant as this will destroy some of the filter’s effi-
ciency.  Be sure safety pin is in place after installing. 
 
AIR FILTER: (other than Brackett) 
 
 

Visually inspect at each periodic maintenance.  Follow cleaning instructions as printed on 

air filter.  Clean periodically as determined by environmental conditions encountered.  Replace 
when cleaning no longer services unit. 
 

WARNING:  When replacing Brackett Air Filter, insure compliance with AD# 96-09-06.

 

 
EXHAUST SYSTEM
 
 

Remove Heater Shells, check mufflers and tailpipes for cracks.  Check attachments for 

security.  Note that the tailpipe clamps and the muffler-to header attachments should not be 
tightened to the point of rigidity, but should be loose enough to be moved easily by hand.  
 
 

Check the heater shell retaining screws for security and ensure that hot air hoses are 

clamped tightly and are not worn or chafed. 
 

Содержание Sportplane Trigear MXT-7-160

Страница 1: ...7 160 Sportplane Trigear P N TLC MXT 7 160 PERFORMANCE THAT COUNTS Page 1 of 38 Rev E Dated 6 6 19 2099 Georgia Hwy 133 South Moultrie GA 31788 PC SMM Tel 229 985 2045 Fax 229 890 2402 985 2048 www ma...

Страница 2: ...manufactured by it to be free from de fects in material and workmanship under normal use and service provided however that this warranty is limited to making good at the Maule factory any part or part...

Страница 3: ...06HM ELT 14 Weighing Procedure 16 Rigging Procedures 18 Lubrication 21 Fabric Repairs 22 SECTION III MAJOR COMPONENT PARTS Wings 23 Lift Struts 23 Fuselage 23 Movable Surfaces and Controls 24 Landing...

Страница 4: ...age Cargo Allowance changed to 125 lb and 175 lb Structural Limit Areas corrected Added Textron Lycoming and Sensenich Manual part numbers Added Item B 4 the removal of front seats and front and cente...

Страница 5: ...ain gear Hydraulic Brakes Control Systems Dual controls wheels rudder pedals and brakes All con trols directly cable driven Fuel control shut off valve is at the left lower side panel Mechanical flap...

Страница 6: ...ONS a Main Fuel Tanks Inboard 100 Octane Right Main Tank 21 5 or 23 8 gallons total Left Main Tank 21 5 or 23 8 gallons total Note 1 5 gallons unusable fuel per 21 5 gallon main tank 2 3 gallons unusa...

Страница 7: ...ning product such as Mirror Glaz will keep the glass clean and help polish out minor scratches Experience has shown that airplanes based at coastal airports or where there is an other wise corrosive a...

Страница 8: ...et and hard or impossible to re move Set stains should be removed carefully with a clean cloth dampened in denatured alco hol Stains caused by shoe polish can best be removed with turpentine However s...

Страница 9: ...structure attach bolts 8 Inspect all engine fuel and oil lines for general condition and security 9 Check all engine compartment electrical connections and wires for security and chafing B AIRCRAFT 1...

Страница 10: ...gascolator screen 6 Re torque bolts attaching engine mount to fuselage engine to engine mount Visually inspect mount structure for condition See Engine Mount under Power Plant System 7 Inspect inducti...

Страница 11: ...ating exterior of sealed strut assembly remove plug from lower end before painting Oil coat internal walls of strut as follows to be done after painting only Inject into strut approximately one quart...

Страница 12: ...9 and 10 above as a guide for inspection after an unusually hard landing or any time there is concern about the condition of the main landing gears or their attachments 12 Remove all inspection cover...

Страница 13: ...r lose adhesion with the tube Later Models used silicone rubber as a seal which is more compliant and durable NOTE Double struts available through Maule are recommended for floatplanes and banner and...

Страница 14: ...the battery pack ELT Battery removal CAUTION The battery pack contains electrostatic sensitive parts Take ESD precautions before handling Damage may happen to the exposed electric parts and prevent c...

Страница 15: ...tion date is included in the replacement kit This label should be mounted in the same location as the former expiration date label 2 Lay the battery pack on the work surface with the batteries facing...

Страница 16: ...wheel oleo until the aircraft is level or flatten the tire if necessary 3 Measure the following distances a Wheel base L the horizontal distance from the nosewheel weight point center of axle to the m...

Страница 17: ...ht is the above weight less 16 lbs drainable oil at a minus arm of 36 5 inches and for this airplane is____________lbs The corresponding empty weight center of gravity is ______________inches 5 Calcul...

Страница 18: ...m the forward wing to fuselage attach bolt centerline for both left and right wings outboard 127 5 inches along the top of each front wing spar Using masking tape or equivalent tape the string down on...

Страница 19: ...tablish the rudder Neutral Position by measuring and holding a distance of 6 between the backside of the rudder pedal s to the face of the interior firewall Note Make sure the interior firewall insul...

Страница 20: ...und the LH nosewheel axle end routing the string around the front of the nosewheel only excludes the nosewheel forks and continue to route the string on the RH side of the aircraft bringing the string...

Страница 21: ...IL H 5606E or equivalent 3 Control Column Apply light coat of graphite base lubricant to aileron balance chain torque tube and control guide Use lightweight motor oil or LPS 2 on all other bearings 4...

Страница 22: ...esive thinned one to one 1 1 with urethane adhesive thin ner by volume to the primed area slightly larger than the repair patch size Allow this to dry for approximately 15 minutes 8 Apply a second coa...

Страница 23: ...finished See Page 11 for powder coating and re oiling strut WARNING Any unrepairable dents or punctures are cause for replacement of the strut FUSELAGE The fuselage is a welded truss type structure ha...

Страница 24: ...rod attached to the inboard hinge fittings ELEVATORS The elevator has chrome molybdenum 4130 internal structure covered with Ceconite fab ric Inspect for corrosion Drain grommets should be kept open...

Страница 25: ...eps 1 Chock nosewheel and opposite main wheel 2 Remove brake calipers by removing two 2 brake bolts 3 Raise wheel using a hoist with a cable sling placed under the lower end of the spring gear leg as...

Страница 26: ...MAULE AEROSPACE TECHNOLOGY INC MAINTENANCE MANUAL FOR MXT 7 160 Rev E 26 39...

Страница 27: ...s proper level is no closer than inch to top of cylinder Add oil if needed Bleeding brake system may be done as follows 1 Fill reservoir if necessary 2 Replace plug in reservoir 3 Connect a clear plas...

Страница 28: ...ieving this spring expansion 6 Recheck operation per Steps 1 and 2 CAUTION Push parking brake knob completely against Instrument panel for OFF position MAINTENANCE HINTS ON HYDRAULIC BRAKES Excessive...

Страница 29: ...ign matter in system 1 If dirt is found in the system the master cylinder and brake assemblies must be dismantled and parts cleaned with alcohol and reinstalled Flush system and install new brake flui...

Страница 30: ...nosewheel 8 Close strut valve and safety wire to steering yoke bolt and bearing nut POWER PLANT SYSTEM The power plant system consists of the engine engine mount propeller cowl engine con trols exhau...

Страница 31: ...ensions should be checked for wear and security When the cowl is installed these sealing extensions should lay up forward or inboard and provide a good seal against the cowl BRACKETT AIR FILTER See be...

Страница 32: ...lectrical system is a 14 or 28 volt 50 amp direct current single wire circuit using the airplane structure as a ground return to the battery All wiring in the airplane is fabricated into harnesses whi...

Страница 33: ...ombinant design which do not require the external vent tube ALTERNATOR AND ALTERNATOR CONTROL SYSTEM To protect the alternator and battery from an overcharge the voltage regulator should be checked fo...

Страница 34: ...UAL FOR MXT 7 160 Rev E 34 39 Electrical Schematic For s n 17001C 17008C The wire numbering system has been designed to ease tracing a faulty wire The circuit tracing code is as shown below in the sch...

Страница 35: ...ANUAL FOR MXT 7 160 Rev E 35 39 Electrical Schematic For s n 17009C up The wire numbering system has been designed to ease tracing a faulty wire The circuit tracing code is as shown below in the schem...

Страница 36: ...MAULE AEROSPACE TECHNOLOGY INC MAINTENANCE MANUAL FOR MXT 7 160 Rev E 36 39...

Страница 37: ...CE MANUAL FOR MXT 7 160 Rev E 37 39 Electrical Schematic 28 Volt The wire numbering system has been designed to ease tracing a faulty wire The cir cuit tracing code is as shown below in the schematic...

Страница 38: ...MAINTENANCE MANUAL FOR MXT 7 160 Rev E 38 39 Old Style Door Latch Assembly New improved Door Latch Assemblies are now available and are being installed in present production Order Part No 1395X for ne...

Страница 39: ...rthiness Limitations Section The airframe does not have mandatory life limits or overhaul requirements See Textron Ly coming Operator s Manual p n 60297 9 Initial Revision or later and the Sensenich O...

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