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MATWELD, INC.                          PHONE:(270) 444-0085                         FAX:(270) 443-6180

Matweld reserves the right to change parts, features, or specifications without notice.

08/09

03900A REVERSING RAIL SAW

FLOW:

10 GPM (38 LPM)

PRESSURE:

2000 PSI (140 BAR)

BACK PRESSURE:

MAX 250 PSI

RPM:

3200

OPERATION:

1

.

POSITION SAW CLAMP SQUARELY ON RAIL AND TIGHTEN.

2.

ATTACH

 THE RAIL SAW TO THE CLAMP ASSEMBLY AND TIGHTEN.

3. WITH THE POWER SOURCE IN THE “OFF” POSITION, CONNECT THE HOSES.  DO NOT DRAG

THE SERVICE HOSE BY PULLING WITH THE TOOL.  LOOP THE SERVICE HOSE IN THE WORK
AREA IN SUCH A WAY TO RELIEVE STRESS ON THE HOSE AND QUICK DISCONNECT FITTINGS
WHILE WORKING.  BE AWARE OF HOSE LOCATION AT ALL TIMES. KEEP HOSES CLEAR OF
SPARKS.

4. TURN POWER SOURCE TO THE

 “ON”

 POSITION TO SUPPLY 10 GPM TO TOOL.

5. GRASP THE SAW FIRMLY AND PULL UP ON THE TRIGGER TO START THE SAW BLADE ROTAT-

ING. BEFORE USING, RUN SAW BLADE FOR ONE MINUTE AT FULL SPEED TO CHECK FOR
DEFECTS OR VIBRATION BEFORE  TOUCHING RAIL. THE SAW IS DESIGNED TO THROW
SPARKS AWAY FROM THE OPERATOR.

6. KEEP THE SAW OSCILLATING WHILE MAKING THE CUT.  THIS WILL REDUCE 

GLAZING

 AND

CUTTING TIME.

7. THE OPERATOR CAN START FROM EITHER SIDE OF THE RAIL OR ROTATE TO THE OPPOSITE

SIDE OF THE RAIL TO COMPLETE THE CUT. TO ROTATE THE SAW, RELEASE THE TRIGGER TO
STOP THE SAW AND WITHOUT MOVING THE CLAMP SIMPLY PIVOT THE SAW OVER AND MOVE
TO THE OPPOSITE SIDE OF THE RAIL. YOUR SAWING POSITION WILL CHANGE BUT IT IS DE-
SIGNED SO THAT YOU WILL STILL BE 

PULLING UP

 ON THE TRIGGER TO RESUME CUTTING.

KEEP CLEAR OF THE TRIGGER AND BLADE WHILE CHANGING POSITIONS. 

ENSURE

 HOSE IS

ROUTED AWAY FROM SPARKS.

8. AFTER FINISHING THE CUT, TURN THE POWER SOURCE 

“OFF” 

AND DISCONNECT HOSES

BEFORE ATTEMPTING TO REMOVE THE SAW.

Содержание 03900A

Страница 1: ...4 saw blades 00899 16 saw blades The Matweld Reversing Rail Saw is a hydraulic powered abrasive rail saw that can cut rail from either side of the rail safely without disconnecting or realignment simply pivoting the saw to the other side of the rail provides the flexibility and safety that is needed on track 08 09 03900A REVERSING RAIL SAW FLOW 10 gpm 38 lpm PRESSURE 2000 psi 140 bar RPM 3200 DIME...

Страница 2: ...2 MATWELD INC PHONE 270 444 0085 FAX 270 443 6180 Matweld reserves the right to change parts features or specifications without notice 08 09 03900A REVERSING RAIL SAW GENERAL NOTES ...

Страница 3: ...L OVER OPERATOR OR MAINTAINER SELECTION THE CUS TOMER MUST ASSUME RESPONSIBILITY FOR THE TOOL S SUITABILITY FOR A PARTICULAR FUNC TION DURING USE OF TOOL GOOD JUDGEMENT MUST BE USED TO WORK SAFELY AND EFFI CIENTLY WITHOUT ENDANGERING THEMSELVES OR BYSTANDERS UNDERSTANDING OF THE OPERATION AND MAINTENANCE MANUAL IS ESSENTIAL FORANYONE USING OR MAINTAINING THE TOOL DO NOT OPERATE THE TOOL UNTIL YOU ...

Страница 4: ...AMAGE ALL TOOL REPAIR MAINTENANCE OR SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSON NEL ALWAYS WEAR SAFETY EQUIPMENT SUCH AS OIL INJECTION RESISTANT WORK GLOVES SAFETY GLASSES SAFETY BOOTS EAR PROTECTION AND OTHER SAFETY APPAREL DIC TATED BY YOUR SUPERVISOR APPLICABLE FOR THE JOB YOU ARE DOING AND THE TOOL YOUARE USING DO NOT CLEAN INSPECT OR REPAIR THE TOOL WHILE CONNECT...

Страница 5: ...44 0085 FAX 270 443 6180 Matweld reserves the right to change parts features or specifications without notice 08 09 HAVE SUPERVISOR ADD ADDITIONAL PRECAUTIONS RELATING TO THE SPECIFIC WORK AREAAND LOCAL SAFETY REGULATIONS BELOW ...

Страница 6: ... AND REPAIR LEAKS IMMEDIATELY 5 NEVER USE THE RAIL SAW AS A FREE HAND TOOL 6 NEVER CHANGE BLADES WITH THE POWER SOURCE VALVE S IN THE ON POSITION TURN THE POWER SOURCE OFF 7 NEVER CARRY THE RAIL SAW WITH THE POWER SOURCE IN THE ON POSITION TURN THE POWER SOURCE OFF 8 NEVER TOUCH OR TRY TO STOP A MOVING BLADE 9 ALWAYS CHECK THE WORK AREA FOR ANY TRASH WHICH MAY IGNITE FROM SPARKS 10 ALWAYS CHECK TH...

Страница 7: ...SURE HOSES ARE COMPLETELY CLEAR OF SPARKS AND HOT DEBRIS HAVE ANOTHER PERSON STAND CLOSE TO HYDRAULIC POWER SOURCE CONTROLS TO OBSERVE OPERA TION AND FOR EMERGENCY SHUTDOWN IF NECESSARY 15 IF THE BLADE STOPS DURING THE CUTTING PROCESS DUE TO RAIL BIND OR OTHER PROB LEM IMMEDIATELY TURN OFF THE POWER SOURCE AND DISCONNECT THE HOSES BEFORE ATTEMPTING TO FREE THE BLADE AFTER FREEING THE BLADE REPLACE...

Страница 8: ...RASP THE SAW FIRMLY AND PULL UP ON THE TRIGGER TO START THE SAW BLADE ROTAT ING BEFORE USING RUN SAW BLADE FOR ONE MINUTE AT FULL SPEED TO CHECK FOR DEFECTS OR VIBRATION BEFORE TOUCHING RAIL THE SAW IS DESIGNED TO THROW SPARKS AWAY FROM THE OPERATOR 6 KEEP THE SAW OSCILLATING WHILE MAKING THE CUT THIS WILL REDUCE GLAZING AND CUTTING TIME 7 THE OPERATOR CAN START FROM EITHER SIDE OF THE RAIL OR ROT...

Страница 9: ...MOCO RYKON MV CITGOA W ALL TEMP SUNVIS 706 MOBIL D T E 13 CHEVRON EP MV TEXACO RANDO HDAZ OTHER FLUIDS THAT MEET OR EXCEED THIS SPECIFICATION CAN BE USED SEE COLD WEATHER OPERATION HYDRAULIC OIL NOTE 5 HAVE TOOL INSPECTED AT LEAST ANNUALLY BY MATWELD OR A MATWELD QUALIFIED SER VICE REPRESENTATIVE TO DETERMINE IF TOOL IS IN NEED OF SAFETY CHANGES OR WORN PART REPLACEMENT 6 CONTACT MATWELD ON A PERI...

Страница 10: ...PM OF THE MATWELD SAW IS 3200 100 RPM AT 10 GPM THE SAW RPM IS PROPORTIONAL TO THE FLOW PROVIDED IF THE FLOW DROPS TO 8 GPM THE RPM OF THE SAW WILL BE 2400 RPM MUCH TOO SLOW FOR CUTTING RAIL IF THE FLOW IS INCREASED TO 18 GPM THE SAW RPM WILL BE 5500 RPM PROPER FLOW IS CRITI CAL FOR PROPER OPERATION AND SAFETY OF THE OPERATOR DETERMINE IF THE POWER SOURCE IS DELIVERING THE PROPER FLOW AND RELIEF P...

Страница 11: ...BACK PRES SURE FOR THEIR HYDRAULIC TOOLS AT 250 PSI BACK PRESSURE MEASURED ON THE RETURN SIDE OF THE TOOL IS THE FORCE REQUIRED TO GET THE OIL BACK TO THE TANK IN ALMOST ALL CASES THE LOWER THE BACK PRESSURE THE BETTER THE TOOL PERFORMANCE FIRST THE BACK PRESSURE IS SUBTRACTED FROM THE MAXIMUM TOOL PRESSURE TO ARRIVE AT A MAXIMUM TOOL OPERATING PRESSURE FOR EXAMPLE TOOLS WITH 2000 PSI OPERATING PR...

Страница 12: ...12 MATWELD INC PHONE 270 444 0085 FAX 270 443 6180 Matweld reserves the right to change parts features or specifications without notice 08 09 03900A REVERSING RAIL SAW 9 2 99 REV 1 01 ...

Страница 13: ...1631 01612 HANDLE END CAP HANDLE BASE HANDLEARM TRIGGERLEVER FRAME REAR HANDLE 1 4 20 WING NUT 1 4 20 x 1 SET SCREW FRAMETUBE SAW GUARD OUTERFLANGE INNERFLANGE SAW VALVE SAW MOTOR SPANNERWRENCH 5 16 18 ACORN NUT 5 16 FLAT WASHER 5 16 18 x 6 3 8 ALL THREAD ROD 5 16 18 x 1 BHCS SAW GUARD SPACER REARHANDLEGRIP CHAINLINK 3 16 x 3 4 ROLL PIN 8 x 1 2 MP NIPPLE Q D COUPLER Q D NIPPLE 3 8 x 2 1 2 NIPPLE S...

Страница 14: ...t to change parts features or specifications without notice 08 09 36 44 17 53 11 12 47 45 46 44 43 48 17 31 41 42 40 39 17 14 38 31 31 31 20 10 5 31 36 35 33 9 31 7 15 54 8 31 3 31 2 6 28 49 13 27 25 31 26 24 P T 23 22 19 21 6 1 4 6 37 03900A REVERSING RAIL SAW REV 4 ON 7 22 03 ...

Страница 15: ... A2050 A6200 HANDLE END CAP HANDLE BASE HANDLEARM TRIGGERLEVER FRAME 1 4 20 x 1 4 SET SCREW 1 4 20 WING NUT 1 4 20 x 7 8 SET SCREW FRAMETUBE SAW GUARD OUTERFLANGE INNERFLANGE SAW VALVE SAW MOTOR SPANNERWRENCH 5 16 FLAT WASHER 5 16 18 x 1 BHCS SAW GUARD SPACER REARHANDLEGRIP CHAINLINK 3 16 x 3 4 ROLL PIN 8 x 1 2 MP NIPPLE Q D COUPLER Q D NIPPLE 3 8 x 2 1 2 NIPPLE SCH 80 3 8 NPT x 3 8 NPT 45 ELBOW 5...

Страница 16: ...FAX 270 443 6180 Matweld reserves the right to change parts features or specifications without notice 08 09 03940A CLAMPASSEMBLY REV 2 3 28 03 5 6 5 6 4 14 13 15 4 12 8 10 9 3 17 2 5 18 20 5 6 18 19 6 11 21 16 1 7 7 7 4 4 7 4 7 4 7 5 22 ...

Страница 17: ...A 00806 01 03923A 03926A A1481 00832 A1458 A1085 A1087 A3930A RKK 5 8 11 CLAMP BASE BASEMOUNTINGSTUD BASEARM SAW ARM RACE 3 4 14 GA WASHER 3 4 16 NYLOCK NUT BEARING LINKINGSTUD 1 2 13 NYLOCK NUT 1 2 SAE FLAT WASHER 3 8 16 HEX JAM NUT MOUNTINGARM 3 16 SQ KEY DISCONNECTBOLT CLAMP HANDLE 1 2 x 1 SHOULDER BOLT CLAMPSCREW 1 2 13 HEX JAM NUT 1 2 13 x 2 HEX HEAD BOLT 1 2 13 x 2 1 2 HEX HEAD BOLT CRANK HA...

Страница 18: ...18 MATWELD INC PHONE 270 444 0085 FAX 270 443 6180 Matweld reserves the right to change parts features or specifications without notice 08 09 03900A REVERSING RAIL SAW DECAL LEGEND ...

Страница 19: ...N SUBJECTED TO DELIBERATE DAMAGE SHIPPING DAMAGE NEGLECT TAMPERING BY UNAUTHORIZED PERSONNEL OR DAMAGE BY IM PROPER USE STORAGE OR MAINTENANCE SERIAL NUMBERS MUST NOT HAVE BEEN ALTERED DEFACED OR REMOVED SUCH ACTION VOIDS LIMITED WARRANTY EXCLUSIONS TO LIMITED WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY WRITTEN OR ORAL EXPRESSED OR IMPLIED INCLUDING WITHOUT LIM...

Страница 20: ...20 MATWELD INC PHONE 270 444 0085 FAX 270 443 6180 Matweld reserves the right to change parts features or specifications without notice 08 09 03900A REVERSING RAIL SAW GENERAL NOTES ...

Страница 21: ...21 MATWELD INC PHONE 270 444 0085 FAX 270 443 6180 Matweld reserves the right to change parts features or specifications without notice 08 09 03900A REVERSING RAIL SAW GENERAL NOTES ...

Страница 22: ...GPM CIRCUITS GRINDERS 09200A PRECISION FROG GRINDER 06000 PROFILE GRINDER 06900 06900A MULTI PURPOSE GRINDER TRIGGER VERSION AVAILABLE 05900 FROG PROFILE GRINDER TRIGGER VERSION AVAILABLE 00700 RAIL SURFACING GUIDE 04600 STRAIGHT STONE CW ROTATION TRIGGER VERSION AVAILABLE 04700 STRAIGHT STONE CCW ROTATION TRIGGER VERSION AVAILABLE 07500 CHAMFER TOOL 04800 CUP STONE GRINDER TRIGGER VERSION AVAILAB...

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