MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specifications without notice.
09/09
8
02500 IMPACT WRENCH
MAINTENANCE
1. CHECK TOOL
DAILY
FOR PROPER OPERATION, LEAKS, OR DAMAGE.
2. INSPECT HOSES
DAILY
. REPLACE CUT, BURNED, OR OTHERWISE DAMAGED HOSES.
3. KEEP QUICK DISCONNECT COUPLERS
CLEAN AND LUBRICATED
.
4. USE HYDRAULIC FLUIDS THAT COMPLY WITH HTMA SPECIFICATION 5.7, THE HYDRAULIC FLUID
SHOULD HAVE A VISCOSITY BETWEEN 100 AND 400 SSU (20-82 CENTISTOKES) AT THE MAXI-
MUM AND MINIMUM EXPECTED OPERATING TEMPERATURES. PETROLEUM BASED HYDRAULIC
FLUIDS WITH ANTI-WEAR PROPERTIES AND A VISCOSITY INDEX OF 140 WORK FOR A WIDE
RANGE OF OPERATING CONDITIONS.
THE FOLLOWING OILS MEET HTMA SPECIFICATION 5.7:
AMOCO RYKON MV
CITGO A/W ALL TEMP
SUNVIS 706
MOBIL D.T.E. 13
CHEVRON EP-MV
TEXACO “RANDO” HDAZ
OTHER FLUIDS THAT MEET OR EXCEED THIS SPECIFICATION CAN BE USED.
*SEE
COLD WEATHER OPERATION
HYDRAULIC OIL NOTE.
5. HAVE TOOL INSPECTED, AT LEAST ANNUALLY, BY MATWELD OR A MATWELD QUALIFIED SER-
VICE REPRESENTATIVE TO DETERMINE IF TOOL IS IN NEED OF SAFETY CHANGES OR WORN
PART REPLACEMENT.
6. CONTACT MATWELD ON A PERIODIC BASIS, AT LEAST ANNUALLY, FOR SERVICE BULLETINS,
SAFETY NOTICES, OR OTHER IMPORTANT INFORMATION PERTAINING TO THIS TOOL.
7. THE IMPACT ASSEMBLY MUST BE REPACKED WITH GREASE ON A REGULAR BASIS.
A GOOD RULE OF THUMB IS
:
CASUAL USAGE REPACK EVERY
60
DAYS
HEAVY USAGE REPACK EVERY
30
DAYS
8. THE HAMMERING MECHANISM SHOULD BE ROUTINELY INSPECTED FOR WEAR AND PROPER
LUBRICATION. THIS ASSEMBLY IS EASILY ACCESSED BY REMOVING THE (4) SOCKET HEAD
CAP SCREWS THAT ATTACH THE HAMMER HOUSING TO THE TOOL BODY.
PACK GREASE INTO THE HAMMER FRAME ASSURING THAT ALL PARTS ARE LIBERALLY
COATED. USE A HIGH TEMPERATURE, MOLYBDENUM BASE, AND LITHIUM COMPOUND GREASE.
REINSTALL USING A REMOVABLE THREAD LOCKER ON THE (4) SCREWS AND TORQUE TO 25
FT LBS.
COLD WEATHER OPERATION:
HYDRAULIC SYSTEM PERFORMANCE IS AFFECTED WHEN THE TEMPERATURE DROP BELOW 50
F. THEREFORE MEASURES SHOULD BE TAKEN TO PRE-WARM TOOLS AND FLUIDS BEFORE
OPERATING.