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MATWELD, INC.                          PHONE:(270) 444-0085                         FAX:(270) 443-6180

Matweld reserves the right to change parts, features, or specifications without notice.

12/09

CUSTOMER INFORMATION:

Name  _____________________________________________________

Company___________________________________________________

Serial # of your Matweld tool___________________________________

(Upon receiving your Matweld tool, make sure to list serial number above so that a good record is kept for 

order information.)

MATWELD HYDRAULIC TOOL LIST

All Matweld Hydraulic Tools operate at 

5 or 10 GPM @ 2000 PSI

POWER UNITS:                    

00100K – GASOLINE POWERED (1) 10 GPM OR (2) 5 GPM CIRCUITS

02900A – DIESEL (1) 10 GPM OR (2) 5 GPM CIRCUITS 

 

(OPTIONAL CATALYTIC EXHAUST AND/OR MSHA CERTIFIED)

05500 – TWIN POWER DUAL CIRCUIT (1) 10 GPM OR (2) 5 GPM CIRCUITS & 5000 WATT GENERATOR

02050K – GASOLINE POWERED (1) 5 GPM

03700A – ELECTRIC POWER (1) 10 GPM OR (2) 5 GPM CIRCUITS

GRINDERS:

09200A – PRECISION FROG GRINDER

06000 – PROFILE GRINDER

06900 & 06900A – MULTI-PURPOSE GRINDER (TRIGGER VERSION AVAILABLE)

05900 – FROG/PROFILE GRINDER (TRIGGER VERSION AVAILABLE)

00700 – RAIL SURFACING GUIDE

04600 – STRAIGHT STONE CW ROTATION (TRIGGER VERSION AVAILABLE)

04700 – STRAIGHT STONE CCW ROTATION (TRIGGER VERSION AVAILABLE) 

07500 – CHAMFER TOOL

04800 – CUP STONE GRINDER (TRIGGER VERSION AVAILABLE)

00600C – CUP STONE GRINDER

05400 – ANGLE GRINDER

05600 – BULL NOSE GRINDER

02400 – 10” OR 14” FROG AND SWITCH GRINDER

TRACK TOOLS:

03900A – REVERSING RAIL SAW

05100A & 05100B – POWER WELD SHEAR

03500 – SELF FEED RAIL DRILL

01600A – 5 GPM 1” IMPACT WRENCH

04500D – 1/2” HYDRAULIC DRILL IMPACT WRENCH

08200 – TAMPER

02800 – 60 TON BRIDGE SPREADER

01200 – SPRING ANCHOR APPLICATOR 

01100A – SPIKE PULLER (SINGLE, 2 STAGE &TRIGGER VERSIONS AVAILABLE)

OTHER PRODUCTS:

HYDRAULIC MANIFOLDS

HYDRAULIC TEST GAUGES

HOSE REELS

HYDRAULIC HOSES

ACCESSORIES

00800A – 16” RAIL SAW 

05000 – HAND PUMP WELD SHEAR 

01500 – RAIL DRILL 

02500 – 10 GPM 1” IMPACT WRENCH 

03100C – RAIL PULLER 

08300 – SPIKE DRIVER

07650 – HYDRAULIC CLIP TOOL

Содержание 00600

Страница 1: ...NE 00733 KIT TYPE 6 STONE ADAPTER KIT 00797 8 x 2 x 1 1 2 TYPE 6 CUP STONE 00600 00600C CUP STONE GRINDER The Matweld 8 Cup Stone Grinder is designed for use in grinding the tops of frogs and rail The unique stone adjustment feature allows the operator to easily adjust the guard as the stone wears without the need for wrenches The double handles give the operator complete control of the tool FLOW ...

Страница 2: ...2 MATWELD INC PHONE 270 444 0085 FAX 270 443 6180 Matweld reserves the right to change parts features or specifications without notice 12 09 ...

Страница 3: ...ROL OVER OPERATOR OR MAINTAINER SELECTION THE CUS TOMER MUST ASSUME RESPONSIBILITY FOR THE TOOL S SUITABILITY FOR A PARTICULAR FUNC TION DURING USE OF TOOL GOOD JUDGEMENT MUST BE USED TO WORK SAFELY AND EF FICIENTLY WITHOUT ENDANGERING THEMSELVES OR BYSTANDERS UNDERSTANDING OF THE OPERATION AND MAINTENANCE MANUAL IS ESSENTIAL FOR ANYONE USING OR MAINTAINING THE TOOL DO NOT OPERATE THE TOOL UNTIL Y...

Страница 4: ...E ALL TOOL REPAIR MAINTENANCE OR SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSON NEL ALWAYS WEAR SAFETY EQUIPMENT SUCH AS OIL INJECTION RESISTANT WORK GLOVES SAFETY GLASSES SAFETY BOOTS EAR PROTECTION AND OTHER SAFETY APPAREL DICTAT ED BY YOUR SUPERVISOR APPLICABLE FOR THE JOB YOU ARE DOING AND THE TOOL YOU ARE USING DO NOT CLEAN INSPECT OR REPAIR THE TOOL WHILE CONNECTED ...

Страница 5: ...4 0085 FAX 270 443 6180 Matweld reserves the right to change parts features or specifications without notice 12 09 HAVE SUPERVISOR ADD ADDITIONAL PRECAUTIONS RELATING TO THE SPECIFIC WORK AREA AND LOCAL SAFETY REGULATIONS BELOW ...

Страница 6: ...NGE STONES WITH THE POWER SOURCE VALVE S IN THE ON POSITION TURN THE POWER SOURCE OFF 6 NEVER ATTEMPT TO CARRY THE GRINDER WITH THE POWER SOURCE IN THE ON POSI TION TURN THE POWER SOURCE OFF 7 NEVER TOUCH OR TRY TO STOP A MOVING STONE 8 ALWAYS CHECK THE WORK AREA FOR ANY TRASH WHICH MAY IGNITE FROM SPARKS 9 ALWAYS CHECK THE AREA FOR SMOLDERING TIES OR TRASH BEFORE LEAVING THE SITE 10 WHEN CHANGING...

Страница 7: ...4000 OPERATION 1 WITH THE POWER SOURCE IN THE OFF POSITION CONNECT THE HOSES DO NOT DRAGE THE SERVICE HOSE BY PULLING WITRH THE TOOL LOOP THE SERVICE HOSE IN THE WORK AREA IN SUCH A WAY TO RELIEVE STRESS ON THE HOSE AND QWUICK DISCONNECT FIT TINGS WHILE WORKING BE AWARE OF HOSE LOCATION AT ALL TIMES 2 CONNECT THE TOOL TO THE POWER SOURCE 3 GRASP THE TOOL FIRMLY BEFORE TURNING ON THE VALVE THERE WI...

Страница 8: ... VISCOSITY INDEX OF OVER 140 WORK FOR A WIDE RANGE OF OPERATING CONDITIONS THE FOLLOWING OILS MEET HTMA SPECIFICATION 5 7 AMOCO RYKON MV CITGO A W ALL TEMP SUNVIS 706 MOBIL D T E 13 CHEVRON EP MV TEXACO RANDO HDAZ OTHER FLUIDS THAT MEET OR EXCEED THIS SPECIFICATION CAN BE USED SEE COLD WEATHER OPERATION HYDRAULIC OIL NOTE 5 HAVE TOOL INSPECTED AT LEAST ANNUALLY BY MATWELD OR A MATWELD QUALIFIED SE...

Страница 9: ...SLOWLY BY HAND WHILE DEPRESSING THE SHAFT LOCKING PIN LOCAT ED ON THE SIDE OF THE DRIVE PLATE CASTING PLATE MOUNTED CUP STONE WHEN THE PIN ENGAGES LOCKING THE SHAFT REMOVE THE 4 BOLTS HOLDING THE STONE ON AND REPLACE WITH A NEW STONE DO NOT OVER TIGHTEN THE BOLTS TYPE 6 STONES WHEN THE PIN ENGAGES USE A 3 8 HEX KEY WRENCH TO REMOVE RETAINER NUT AND STONE INSTALL NEW GRINDING STONE AND TIGHTEN RETA...

Страница 10: ...10 MATWELD INC PHONE 270 444 0085 FAX 270 443 6180 Matweld reserves the right to change parts features or specifications without notice 12 09 00600 CUP STONE GRINDER ...

Страница 11: ...NG HOUSING INSERT PIGTAIL HOSE ASSEMBLY 5 O RING PLUG 8 JIC x 3 8 NPT 90 ELBOW 5 16 18 x 1 HEX HEAD BOLT 1 2 20 x 3 4 HEX HEAD BOLT 5 16 18 HEX JAM NUT 3 8 16 HEX JAM NUT 1 4 20 NYLOCK NUT 5 8 11 FLANGE NUT 1 4 SAE FLAT WASHER 5 16 SAE FLAT WASHER 1 2 LOCK WASHER 1 4 20 x 1 SHCS 10 32 x 3 8 SET SCREW 1 4 28 x 1 4 SET SCREW 1 4 28 x 3 8 DOG POINT SET SCREW 3 8 16 x 1 1 4 DOG POINT SET SCREW 10 24 x...

Страница 12: ...BACK PRES SURE FOR THEIR HYDRAULIC TOOLS AT 250 PSI BACK PRESSURE MEASURED ON THE RETURN SIDE OF THE TOOL IS THE FORCE REQUIRED TO GET THE OIL BACK TO THE TANK IN ALMOST ALL CASES THE LOWER THE BACK PRESSURE THE BETTER THE TOOL PERFORMANCE FIRST THE BACK PRESSURE IS SUBTRACTED FROM THE MAXIMUM TOOL PRESSURE TO ARRIVE AT A MAXIMUM TOOL OPERATING PRESSURE FOR EXAMPLE TOOLS WITH 2000 PSI OPERATING PR...

Страница 13: ...13 MATWELD INC PHONE 270 444 0085 FAX 270 443 6180 Matweld reserves the right to change parts features or specifications without notice 12 09 00600 CUP STONE GRINDER DECAL LEGEND ...

Страница 14: ...14 MATWELD INC PHONE 270 444 0085 FAX 270 443 6180 Matweld reserves the right to change parts features or specifications without notice 12 09 00600 CUP STONE GRINDER GENERAL NOTES ...

Страница 15: ...N SUBJECTED TO DELIBERATE DAMAGE SHIPPING DAMAGE NEGLECT TAMPERING BY UNAUTHORIZED PERSONNEL OR DAM AGE BY IMPROPER USE STORAGE OR MAINTENANCE SERIAL NUMBERS MUST NOT HAVE BEEN ALTERED DEFACED OR REMOVED SUCH ACTION VOIDS LIMITED WARRANTY EXCLUSIONS TO LIMITED WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY WRITTEN OR ORAL EXPRESSED OR IMPLIED INCLUDING WITHOUT LIM...

Страница 16: ...GPM CIRCUITS GRINDERS 09200A PRECISION FROG GRINDER 06000 PROFILE GRINDER 06900 06900A MULTI PURPOSE GRINDER TRIGGER VERSION AVAILABLE 05900 FROG PROFILE GRINDER TRIGGER VERSION AVAILABLE 00700 RAIL SURFACING GUIDE 04600 STRAIGHT STONE CW ROTATION TRIGGER VERSION AVAILABLE 04700 STRAIGHT STONE CCW ROTATION TRIGGER VERSION AVAILABLE 07500 CHAMFER TOOL 04800 CUP STONE GRINDER TRIGGER VERSION AVAILAB...

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