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Matrix U5X-02, Руководство по обслуживанию

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39

8.13 DRiVe BelT RePlACeMeNT

CHAPTeR 8: PART RePlACeMeNT gUiDe 

1)  Remove the right side shroud as outlined in Section 8.11. 

2)  Pull up on the tension assembly and walk the belt off of the pulley (Figure A).   

3)  Remove the belt (Figure B).  

4)  Reverse Steps 1-3 to install a new drive belt.  

note:

 Be sure to reattach the tension spring (Figure C).  If more tension is needed on the 

drive belt, multiple holes are available for the lower spring attachment (Figure D).   

5)  Test the bike for function as outlined in Section 8.20.  

figURe A

figURe B

figURe C

figURe D

Содержание U5X-02

Страница 1: ...U 5 x 0 2 B i k e S E R V I C E M A N U A l...

Страница 2: ......

Страница 3: ...HAPTER 5 Manager MODE 5 1 Using Manager Mode 11 5 2 Manager Mode Overview 12 CHAPTER 6 Engineering Service MODE 6 1 Engineering Service Mode Overview 13 CHAPTER 7 Troubleshooting 7 1 Electrical Diagra...

Страница 4: ...lectronic Brake Replacement 41 8 16 Pulley Axle Set Replacement 42 8 17 Crank Axle Set Replacement 44 8 18 Rear Stabilizer Replacement 45 8 19 Front Stabilizer Replacement 46 8 20 Testing the Bike 47...

Страница 5: ...cation Chapter 1 Serial number location A serial number plate is located below the bottom of the console mast beneath a rubber boot There is also a serial number tag on the middle of the main frame po...

Страница 6: ...2 1 1 Serial Number Location Chapter 1 Serial number location console serial number location...

Страница 7: ...or insert objects into any opening Keep hands away from moving parts If the item cannot be reached contact a Matrix authorized dealer for assistance Never operate the unit if it is damaged not workin...

Страница 8: ...all warranties GROUNDING INSTRUCTIONS The Matrix U5x 02 Bike must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the r...

Страница 9: ...pment free from dust and dirt DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness Systems MAINTAIN LABELS AND NAMEPLATES Do not r...

Страница 10: ...dentifies items that require specific attention the latest version will always be available on the Matrix web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Look and listen for loose fastener...

Страница 11: ...d level selection UP DOWN TIME Easy information and time adjustment STOP Ends workout and shows workout summary data NUMBER KEYPAD Workout data input for workout setup Level adjustment during workout...

Страница 12: ...en the program will start 4 3 workout setup steps fat burn ROLLING HILLS The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate real terrain 1 S...

Страница 13: ...advance to the next level The test could take upwards of 30 minutes for very fit individuals Once the test ends a recovery period cool down will begin and the user s results are calculated and displa...

Страница 14: ...curate heart rate reading You can grab these sensors in any program to view your current heart rate 1 Start pedaling and press the HEART RATE key 2 Select Age by using the UP or DOWN LEVEL keys and pr...

Страница 15: ...re A 2 To scroll through the list of options in Manager Mode use the UP and DOWN LEVEL keys Each of the custom settings will show on the display 3 To select a custom setting press the ENTER key when t...

Страница 16: ...Weight used for program calorie expenditure calculations Accumulated Distance N A 0 65 000 Miles Total distance for all programs Accumulated Time N A 0 65 000 hours Total time for all programs display...

Страница 17: ...RS Displays the class A and B error codes SPEED UNIT Sets the distance to show in miles or kilometers MACHINE TYPE Should be set for Bike at all times POWER SAVE TIME Sets the amount of time the conso...

Страница 18: ...14 Chapter 7 TROUBLESHOOTING 7 1 Electrical Diagrams...

Страница 19: ...15 7 1 Electrical Diagrams Chapter 7 Troubleshooting...

Страница 20: ...16 Chapter 7 TROUBLESHOOTING 7 1 Electrical Diagrams...

Страница 21: ...isconnection Voltage under 8V or over 15V Check the wire connections at the battery Replace the battery 0x0441 b When the UCB implements a command the LCB is not receiving this command Check the machi...

Страница 22: ...sistance value in middle 1 2 VCC LED 8 Status 3 Digital Communication LED 9 12V Console Power WITHOUT AC PLUG Normal LED 2 LED 9 On LED 1 Off No AC plug detected LED 5 On Generator power detected WITH...

Страница 23: ...ut Normal for a powered unit If unpowered and issue is still present replace the generator If LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and chec...

Страница 24: ...d Replace the LCB If LED1 is OFF No AC power cord plugged in Normal for an unpowered unit If LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and check...

Страница 25: ...c Test the affected keypad If the keypad works in the keypad test it may not be a functioning key in the program used for testing it 2 Check the connections of the keypad at the UCB a Remove the conso...

Страница 26: ...ng variable power a Insert the probes from a multi meter into the black and red wires on the generator wire harness connector Figure A b When pedaling the output voltage from the generator should vary...

Страница 27: ...king noise Possible causes 1 The pedal is on the crank too loosely 2 The crank or axle is worn out 3 The belt tension is not enough or the belts are too dirty SOLUTION 1 Retighten the pedal on the cra...

Страница 28: ...grips are damaged 5 The HR board is damaged 6 The UCB is damaged SOLUTION 1 Recenter the chest strap below the user s pectoral muscle Figure A and check again 2 Replace the battery in the chest strap...

Страница 29: ...console and remove the console Figure B 3 Reinstall the wire connections to the new console 4 Carefully push the wires into the console and mast until they are clear of the console mast connection an...

Страница 30: ...eful to support the handlebar Figure C 3 Carefully pull the wires from the console mast until the connectors are showing and then disconnect the 3 wires from the handlebar and remove the defective han...

Страница 31: ...A 2 Disconnect the HR grip wire and remove the metal plate Figure B 3 Remove the 3 screws holding the HR grip together Figure C 4 Disconnect the level button and remove the two halves of the HR grip F...

Страница 32: ...REPLACEMENT Chapter 8 Part Replacement Guide 1 Locate the cup holder on the back of the console Figure A 2 Pull up and remove the cup holder Figure B 3 Reverse Steps 1 2 to install a new cup holder F...

Страница 33: ...d in Section 8 1 2 Remove the back cover of the console Figure A 3 Unplug and remove the faulty overlay Figure B 4 Clean the console area with alcohol to remove any left over adhesive Figure C 5 Remov...

Страница 34: ...from the back of the overlay Figure E 7 Push the overlay ribbon cable through the hole in the console and plug it in Figure F 8 Match the overlay to the cutout on the console Figure G 8 5 CONSOLE KEYP...

Страница 35: ...y to keep it in place then remove the protective film Figure H I 10 Once the overlay is in the correct position press down on the overlay with a cloth to adhere it to the console plastic Figure J 11 U...

Страница 36: ...the console mast Figure A and remove the 4 screws holding the console mast to the frame Figure B 4 Pull the wires out the bottom of the console mast and remove the mast Figure C 5 When installing a n...

Страница 37: ...Remove the 4 screws holding the seat pad to the seat post Figure A 2 Lift the seat pad away from the seat post Figure B 3 Reverse Steps 1 2 to install a new seat pad 8 7 seat pad replacement Chapter 8...

Страница 38: ...Pull the seat post upward until the stem comes away from the frame Figure B 3 Remove the 4 nuts holding the seat pad to the seat post and remove the seat pad Figure C 4 Reverse Steps 1 3 to install a...

Страница 39: ...away from the frame and set it aside Figure B 3 Remove the rubber boot that rests at the bottom of the seat post Figure C 4 Grab the lip of the seat post insert and remove it from the seat post Figur...

Страница 40: ...crank Figure A NOTE For the right side pedal the threads are normal For the left side pedal the threads are reversed the pedal turns off counterclockwise 2 Remove the pedal Figure B 3 Reverse Steps 1...

Страница 41: ...13 screws holding the left shroud in place Figure D 5 Remove the 13 screws holding the right shroud in place Figure E 6 Once the screws are removed from both side shrouds lift the shrouds away from th...

Страница 42: ...ect the 3 wire connections to the lower board Figure B 4 Remove the 2 screws holding the lower board to the frame Figure C and remove the lower board 5 Reverse Steps 1 4 to install a new lower board 6...

Страница 43: ...e belt off of the pulley Figure A 3 Remove the belt Figure B 4 Reverse Steps 1 3 to install a new drive belt NOTE Be sure to reattach the tension spring Figure C If more tension is needed on the drive...

Страница 44: ...on on the ECB belt Figure B 3 Once the tension has been removed the ECB belt can be walked off of the pulley Figure C 4 Pull the ECB out of the frame towards the front of the unit and remove the ECB b...

Страница 45: ...ECB belt Figure B 3 Once the tension has been removed the ECB belt can be walked off of the pulley Figure C 4 Pull the ECB out of the frame towards the front of the unit and remove the ECB belt Figur...

Страница 46: ...drive belt as outlined in Section 8 13 3 Loosen the nuts holding the ECB to the frame Figure A and remove the nuts putting tension on the ECB belt Figure B 4 Once the tension has been removed walk th...

Страница 47: ...the frame Figure D 6 Remove the bearing Figure E 7 Remove the 60 mm nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench Figure F 8 Once the 60 mm nut is removed t...

Страница 48: ...h sides Figure C 5 Bend the tabs of the nut on the left side of the frame so that this nut will turn Figure D 6 Use a 32 mm wrench to remove the crank axle nuts Figure E NOTE This nut is reverse threa...

Страница 49: ...18 rear stabilizer replacement 1 Lean the bike to one side and remove the 4 screws holding the rear stabilizer to the frame Figure A 2 Remove the rear stabilizer Figure B 3 Reverse Steps 1 2 to instal...

Страница 50: ...n the bike to one side and remove the 4 screws holding the front stabilizer to the frame Figure A 2 Remove the front stabilizer Figure B 3 Reverse Steps 1 2 to install a new front stabilizer Figure A...

Страница 51: ...for BIKE e If Machine Type is not set for BIKE change to BIKE using the UP or DOWN LEVEL key and press ENTER to save f Press and hold the STOP key for 3 5 seconds to return to normal function 2 Withou...

Страница 52: ...nsmitter Yes iPod Compatible No Nike iPod Compatible No Personal Fan Yes Technical data Resistance Technology JID Brushless Generator Power Requirements0 Self Powered or Optional 120V 60Hz AC Minimum...

Страница 53: ...screw M8 x 20l black 8 Z22 flat washer black 8 z23 See sketch of part Z12 spring washer black 4 z31 button head screw M8 x 15L yellow 4 z32 See sketch of part Z12 spring washer yellow 4 z33 See sketc...

Страница 54: ...50 9 3 ASSEMBLY INSTRUCTIONS Chapter 9 bike SPECIFICATIONS AND ASSEMBLY GUIDE step 1 step 2 after these assembly steps are complete be sure to setup and test the unit as outlined in section 8 20...

Страница 55: ...51 9 3 Assembly Instructions Continued Chapter 9 bike SPECIFICATIONS AND ASSEMBLY GUIDE step 3 step 4...

Страница 56: ...52 9 3 ASSEMBLY INSTRUCTIONS CONTINUED Chapter 9 bike specifications and assembly guide Step 5...

Страница 57: ...53 final assembly 9 3 assembly instructions continued Chapter 9 bike SPECIFICATIONS AND ASSEMBLY GUIDE...

Страница 58: ...on the pedals The user s knees should bend slightly when the pedal is at the lowest point of its rotation It should be possible to pedal without locking the knees or shifting in the seat The Matrix U...

Страница 59: ...ng indicates that your bike needs to be leveled Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow the leveler to rotate Rotate the left or right leve...

Страница 60: ...e bike wait until the standby picture has been cleared 3 Insert the USB drive into the Reprogram Port in the back of the console back cover Figure A 4 The upgrade procedure will run automatically When...

Страница 61: ...57 NOTES...

Страница 62: ...58 MATrix Fitness systems corp 1610 Landmark Drive Cottage Grove wi 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1...

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