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15

CHAPTER 5

PARTS REPLACEMENT

5.1 TESTING THE UNIT

Once the unit or replacement part is fully installed and assembled and properly placed on the floor,

use the following instructions to test the machine:

NOTE:Not all of the replacement instructions will apply to every model.

1) Check that the weight stack pin will slide freely into the weight stack at all positions.

2) Check that the incremental weight pin is tight and moves freely.

3) Check that the cable is tight and properly routed.

4) Check that the seat moves freely and that the seat spring assists the user to move the seat into

a higher position.

5) Check all adjustment handles for function.

6) Check that the arms on the unit are even.

7) Check that the repetition counter is active and working properly.

5.2 TOP COVER

1) Remove the 4 screws going through the aluminum wing into the top cover of the weight stack

(Figure A).

2) Disconnect the repetition counter wire and remove the aluminum wing and top cover from the

weight stack (Figure B).

3) Remove the 4 screws attaching the aluminum wing to the top cover (Figure C).

4) Remove the aluminum wing from the top cover (Figure D).

5) Reverse Steps 1-4 to install a new top cover. (1000424165/1000397869)

Содержание G7-S74-02

Страница 1: ...JOHNSON Issue date Edition 01 Doc No Revision date Edition time Page 27 G7 S74 02 HIP ADDUCTOR SERVICE MANUAL Approval Review Editor Allen Sun Allen Sun Hans Kong...

Страница 2: ...he Weight Stack Cable Is Falling Off A Pulley Or Cam 11 4 5 Repetition Magnet Has Fallen Off Or Is Missing 12 4 6 Adjustable Handle Does Not Move Easily 13 4 7 Are Uneven Or Don T Meet In The Middle 1...

Страница 3: ...1 CHAPTER 1 SERIAL NUMBER LOCATION...

Страница 4: ...has worn or broken parts Use only replacement parts supplied by your country s local MATRIX dealer MAINTAIN LABELS AND NAMEPLATES Do not remove labels for any reason They contain important informatio...

Страница 5: ...echanism is fully engaged to prevent unintentional movement and to avoid injury 4 Sit on bench if applicable and get into appropriate position for exercise 5 Exercise using no more weight than you can...

Страница 6: ...4 CHAPTER 3 ASSEMBLY INSTRUCTION...

Страница 7: ...5 CHAPTER 3 ASSEMBLY INSTRUCTION...

Страница 8: ...6 CHAPTER 3 ASSEMBLY INSTRUCTION...

Страница 9: ...attery if needed 2 Check the connection of the wiring coming from the repetition sensors to the rep counter Figure A 3 Check that the magnet is present and in a position to be read by the repetition s...

Страница 10: ...8 CHAPTER 4 TROUBLESHOOTING 4 1 THE REPETITION IS BLANK OR IS NOT COUNTING MOVEMENTS...

Страница 11: ...plastic cover b Check the incremental weight pin for damage replace if needed 1000398254 2 Check if the snap ring and washer holding the incremental weight pin to the stack is in place Figure A B a If...

Страница 12: ...g down the aluminum wing and top cover Detach the rep counter wire and set aside the aluminum wing and top cover b Loosen the 2 bolts holding the 2 pulleys in place at the top of the weight stack fram...

Страница 13: ...uted incorrectly Solution 1 Check the tightness of the cable Make sure that it is tensioned properly 2 Check the routing of the cable through the weight stack a Make sure that the cable is not routed...

Страница 14: ...ion 1 Remove side covers and the 2 screws fixing the magnet frame Figure A 2 Install a zip tie to securely attach the magnet to the bracket Figure B 3 When installing the zip tie make sure that the he...

Страница 15: ...ANDLE DOES NOT MOVE EASILY Possible causes 1 The pins are rubbing on the frame creating friction Solution 1 Remove the affected pin add grease Matrix recommends Super Lube brand grease with PTFE and t...

Страница 16: ...he cam below the right arm or seat on the hip units Figures A B a Adjust the arms to that they are even and meet in the middle b Have someone hold the arms in the correct position or the arms can be t...

Страница 17: ...hat the seat moves freely and that the seat spring assists the user to move the seat into a higher position 5 Check all adjustment handles for function 6 Check that the arms on the unit are even 7 Che...

Страница 18: ...t stack Figure A 2 Disconnect the repetition counter wire and remove the aluminum wing and top cover from the weight stack Figure B 3 Remove the 2 screws attaching the repetition counter to the top co...

Страница 19: ...e A 2 Disconnect the repetition counter wire and remove the aluminum wing and top cover from the weight stack Figure B 3 Pull up on each weight stack shroud and remove it from the weight stack frame F...

Страница 20: ...e and remove the aluminum wing and top cover from the weight stack Figure B 3 Remove the side covers from the weight stack frame Figure C 4 Remove the 4 screws holding the repetition sensors to the we...

Страница 21: ...lastic cover over the incremental weight pin and remove it Figures A B 3 Remove the 2 screws holding on the reaction block and remove it Figures C D 4 Remove the snap ring holding the incremental weig...

Страница 22: ...20 CHAPTER 5 PARTS REPLACEMENT 5 6 INCREMENTAL WEIGHT PIN...

Страница 23: ...n the cable by pulling up on it Figure E 5 Turn the cable retainer counter clockwise until there is enough slack in the cable to remove it Figure F G 6 Remove the incremental weight pin as outlined in...

Страница 24: ...22 CHAPTER 5 PARTS REPLACEMENT 5 7 WEIGHT PLATE FIGURE I FIGURE J FIGURE H...

Страница 25: ...tic cover over the incremental weight pin and remove it see Section 5 6 for pictures 3 Move the rubber cover on the cable by pulling up on it Figure A 4 Turn the cable retainer counter clockwise until...

Страница 26: ...EMENT 5 9 BACK SEAT LEG PAD 1 Remove the 2 screws to replace the back pad Figure A B 2 Remove the 4 screws to replace the seat pad Figure C 3 Remove 4 screws to replace the leg pad Figure D FIGURE A F...

Страница 27: ...USTABLE HANDLE 1 Remove the chain and the screw Figure A 2 Remove the handle Figure B 3 Remove the stopper block Figure C 4 Add grease on the pull pin and reserve step 1 3 to replace Figure D 10004011...

Страница 28: ...HAPTER 5 PARTS REPLACEMENT 5 10 ADJUSTABLE HANDLE CONTINUE 1 Remove the handle Figure A B 2 Remove the stopper block Figure C 3 Remove the pull pin Figure D 1000423441 FIGURE A FIGURE B FIGURE C FIGUR...

Страница 29: ...in Set Adjustable D wel Pull pin 1000423441 Adjustment Pull Pin back pad S45C Zinc Cover aluminum 1000424165 Cover Frame U painting Black Matte GM11 Cover ABS 1000397869 Cover up ABS PA757 Deep Grey 7...

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