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INSTALLATION MANUAL

WHISPER 3.5M

- 3000 RPM -

Marine diesel generating set 230V / 50Hz

MasterBus controlled

MASTERVOLT
Snijdersbergweg 93,
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Fax.: +31-20-6971006
www.mastervolt.com

V5 October 2009

Art.nr. 50261141

Содержание whisper 3.5m

Страница 1: ...R 3 5M 3000 RPM Marine diesel generating set 230V 50Hz MasterBus controlled MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www mastervolt com V5 Oc...

Страница 2: ...al sound and vibration insulation 3 1 2 1 Steel base plate 3 1 2 2 Further recommendations 3 1 3 Ventilation 4 1 4 Connections 5 1 4 1 Fuel supply 5 1 4 2 Cooling 7 1 4 3 Exhaust system 9 1 4 4 Contro...

Страница 3: ...as possible in the vessel As the generating set is already secured to the base frame by means of flexible engine mountings the frame can be mounted directly to the vessel s main structure 1 2 1 Steel...

Страница 4: ...mperature Apply a combination of ventilators blowers and air intake ducting to meet the temperature limit The air inlet ducts should run to the bottom of the engine room to clear fumes from the bilge...

Страница 5: ...ower level than the generating set The maximum suction height is 1 m If the pump has to lift the fuel higher than one meter an external fuel lift pump must be installed The control board is already pr...

Страница 6: ...uel tank is above the generating set 1m 1 2 3 4 5 6 7 1 Fuel return 2 Fuel supply 3 Prefilter water separator optional 4 Extra fuel lift pump optional 5 Fuel tank 6 Standard fuel lift pump 7 Standard...

Страница 7: ...should avoid bends as much as possible Restriction of raw water flow caused by kinked hoses undersized pipes or connections will reduce the engine cooling capability This is the main cause for overhe...

Страница 8: ...air vent must be installed Extend the water hose of the by pass 600 mm above waterline and install an air vent Ideally the air vent should be mounted above the yacht keel center line i e to minimize...

Страница 9: ...e back pressure inside the exhaust does not exceed 0 8 psi 60 cm waterpressure refer to paragraph 5 4 3 of the users manual and total length up to the outlet or water separator does not exceed 2 5 m T...

Страница 10: ...aust system Figure 11 Only after the exhaust water separator the exhaust hose may have a length up to 7 5m MAX 10CM 4 MIN 60CM 24 MAX 120CM 48 MIN 3CM 1 2 1 2 3 4 40 mm 40 mm 40 mm 1 Water level 3 Sea...

Страница 11: ...e mounted far from the generating set an exhaust water separator must definitely be installed Total length of the exhaust piping from generator to top of goose neck water separator is more than 2 50 m...

Страница 12: ...nerating set is compatible with MasterBus a fully decentralized data network for communication between the different Mastervolt system devices such as the inverter battery charger generator batteries...

Страница 13: ...dimensions at the back of the front plate and fasten the outer housing 1 Click the panel into the outer housing 2 Reattach the front 3 During first commissioning the generator set will be recognized...

Страница 14: ...n engine and the domestic DC supply system completely separate and individually connected to separate batteries Figure 21 Installation of a starter battery However the negative of all the batteries on...

Страница 15: ...nnectors are properly fitted and never remove during or shortly after charging as sparking can occur which may ignite the hydrogen gasses 1 4 5 AC power system 230 Volt Before working installation on...

Страница 16: ...aces We did refer to the Recreational Craft Directive that applies to pleasure craft up to 24 m of length Sometimes one has to comply with other standards such as the rules of certification societies...

Страница 17: ...mum required height of 60 cm above sea level of the exhaust loop goose neck Check length of exhaust hose diameter of exhaust hose position of the waterlock maximum lift 4 Open the seawater outlet valv...

Страница 18: ...terView Easy MasterBus Battery capacity min 12V 55 Ah Fuel consumption 0 7 1 5 l hr load dependent Lift fuel pump electric driven 12 V DC max lift 1 m Cooling indirect cooling Cooling pump raw water M...

Страница 19: ...V 50 60Hz IP65 battery charger 55 1 68230302 Terminal Cover RED 230N3V02 56 1 68230314 Terminal Cover BLACK 230N3V14 57 1 79006005 Battery switch ON OFF with key 250A 58 2 6503001606 Cable lug 16mm M6...

Страница 20: ...230092 Filter for strainer fuel water separator 47 2 50221252 Nipple hose pipe 8 8 48 4 50221522 Hose clamp stainless 10 16 49 2 50221632 Copper gasket ring 18x14x1 5 mm TOTAL 50230205 FUEL SUPPLY KIT...

Страница 21: ...piral 13x19mm 6 1 50230062 Nickel plated brass intake strainer 3 4 7 1 50230067 Mouting bracket small waterstrainer 1158 TOTAL 50230201 WATER INLET KIT 12 5 mm SYPHON BREAKER KIT 12 5 mm pos qty artic...

Страница 22: ...description 22 8 50221504 Hose clamp stainless 32 44 mm 23 2 5m 50220033 Marine exhaust hose 40 mm 1 31 1 50221015 Male hose connection 1 x 40mm 32 1 50230044 Lever operated ball valve FF 1 33 1 50230...

Страница 23: ...m pos qty article no description 61 4 50230552 Rubber mounting up to 70 kg RAB3 62 1 50230012 HD base plate 3500 yellow zinc plated 63 4 50211449 Washer spring SP M12 64 4 50211251 Bolt hexagonal sock...

Страница 24: ...R AC OUTPUT DIGITAL DIESEL CONTROL PANEL 30 1mm2 31 1mm2 MASTERBUS TERMINATOR TO REMOTE PANEL MASTERBUS NETWORK CURRENT MEASURING TRANSFORMER STOP SOLENOID EXHAUST TEMPERATURE SWITCH OIL PRESSURE SWIT...

Страница 25: ...CURRENT MEASURING TRANSFORMER STOP SOLENOID EXHAUST TEMPERATURE SWITCH FUEL LIFT PUMP FUEL VALVE SOLENOID GLOW PREHEAT PLUGS OIL TEMP SWITCH GROUND TO ENGINE BLOCK OPTIONAL BATTERY SWITCH STARTER MOT...

Страница 26: ...11 Charger a White 1 mm 12 Charger b White 1 mm 13 Safety switch White 1 mm 14 Safety switch White 1 mm 15 Battery White 2 5 mm 16 Battery White 2 5 mm 17 Start relay White 1 mm 18 Glow relay White 1...

Страница 27: ...K CURRENT DDC AC 1 YELLOW GREEN BLUE YELLOW GREEN BROWN BROWN 33 BLUE 33 EARTH AND NEUTRAL CONNECTED STATOR ROTOR L1 N PE BLACK TRANSFORMER YELLOW GREEN CAPACITOR MAIN WINDING MAIN WINDING 4 3 4 CURRE...

Страница 28: ...CONNECTIONS exhaust 40 mm battery 16 mm red included fuel hose 8 mm battery 16 mm black included sea water in 13 mm cables 3x 2 5 mm2 5 meter included air vent connection 13 mm remote control MasterBu...

Страница 29: ...ted MasterBus equipment New devices can be added to the existing network in a very easy way by just extending the network This gives the MasterBus network a high degree of flexibility for extended sys...

Страница 30: ...network comes from the connected devices At least one device in the network should have powering capabilities see specifications One powering device can power up to three non powering devices As all...

Страница 32: ...MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 F ax 31 20 6971006 www mastervolt com info mastervolt com...

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