Mastervolt WHISPER 16 ULTRA Скачать руководство пользователя страница 6

6

July 2004 / WHISPER 16 ULTRA Mobile / EN

2   INFORMATION 

2.1   SAFETY

2.1.1 General

When correctly installed and used in normal circumstan-

ces  this generating set fulfils EC safety regulations. This

generating set could be part of an installation or could be

used in a way that additional regulations of the EC or

other authorities has to be taken into account. 

Circumstances could make it also neces-

sary to take additional measures. Be awa-

re of wet conditions and  hazardous envi-

ronment caused by explosive gasses etc.

2.1.2 Electrical 

safety 

The voltage of 230 Volt generated by this

generating set is dangerous and if instruc-

tions and procedures are not strictly obser-

ved may result in electrical shock which

will result in severe personal injury or loss

of life.

Realise hat people are not used to have

230V available on a vehicle. Put warning

signs on wall sockets and on junction

boxes. Instruct non-regular users of the

vehicle. Warn maintenance personal of

garages that do service on the vehicle. 

Check all wiring at least once a year. Defects,

such as loose connections, burned cables etc.

must be repaired immediately. 

Do not work on the electrical system if it is still

connected to a current source. Only allow chan-

ges in your electrical system to be carried out by

qualified electricians.

Connection and protection must be done in accor-

dance with local standards.

Using the auto-start/stop (interval) mode the

generator can start unexpectedly. When

working on the electrical system, the 3 Amp

fuse must be removed from the control panel

and the battery plus cable must be removed

from the battery.

Warning signs indicate parts which could

be live.

INFORMATION

into account the power factor or Cos phi of this load.

The  power should never exceed the nominal Power

in kW as shown on the nameplate. Power is rated at

an ambient temperature of 40°C and a seawater tem-

perature of 25ºC. For higher temperatures the gene-

rating set has to be derated.

3

VOLTAGE shows the nominal voltage. 

This voltage should be within the specified tolerance

at the nominal frequency. 

4

FREQUENCY is shown in Hz and is determined by

the speed of the engine (RPM). 50 Hz  correlates with

1500 rpm. 

5

CURRENT shows the maximum current that is ac-

ceptable at the specified frequency, voltage and po-

wer factor.

6

WEIGHT shows the net dry weight (approximately) in

kg. This is without fuel, oil, cooling liquid, packing and

external installation equipment.

7

The CE symbol shows that the generating set is build

according to European Community safety regulations. 

This includes the regulations regarding the safety of

pleasure craft, machinery, regarding electric safety

and electric magnetic compatibility (EMC).

Safety also relies on the installation, application and cir-

cumstances. See also the remarks in this manual under

SAFETY

Before changing a factory setting you are advised to con-

sult the manufacturer. When the generating set you have

to identify is not new you have to take into account the

possibility that former users did change the settings.

Check  the settings (voltage, frequency, rpm) when any

doubt.

Содержание WHISPER 16 ULTRA

Страница 1: ...Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www mastervolt com USERS MANUAL FOR MOBILE APPLICATIONS V1 July 2004 WHISPER 16 ULTRA 1500 RPM Mobile diesel generating set 230V 50 Hz Di...

Страница 2: ...nsulation failures 6 2 1 4 Installation 7 2 1 5 Operation 7 2 1 6 Fire and explosion 7 2 1 7 Chemicals 7 2 2 Transport lifting and storage 8 2 3 The Whisper 16 ULTRA generating set 8 2 3 1 Features 8...

Страница 3: ...ing V belt 20 4 3 Regular maintenance 20 4 3 1 Maintenance schedule 21 4 3 2 Putting out of service 21 5 TROUBLE SHOOTING 22 5 1 Alternator malfucntions AC trouble 22 5 1 1 General 22 5 1 2 Trouble sh...

Страница 4: ...r the dealers 1 3 GUARANTEE Mastervolt guarantees that this generating set has been built according to good workmanship according to the specifications in this manual and according to European Communi...

Страница 5: ...guidelines instructions and specifications contained in this user s manual and the supplementary installation manual then damage may occur and the generating set may not fulfil its specifica tions In...

Страница 6: ...unexpectedly When working on the electrical system the 3 Amp fuse must be removed from the control panel and the battery plus cable must be removed from the battery Warning signs indicate parts which...

Страница 7: ...opy is closed Never the less take note of the signs on the generating set which shows symbols in a triangle indicating danger When service has to be executed while the engine is running be aware of mo...

Страница 8: ...rage area After removing the generating set from long term storage perform an insulation check Refer to the alternator maintenance paragraph for procedures While the battery is stored it should be rec...

Страница 9: ...Cooling liquid engine temperature switch 23 Fuel pressure pump 24 Oil pressure switch 25 Oil sump pump 26 Exhaust connection 27 Fuel vent screw 28 Oil level indicator 29 Control panel 30 Capacitors v...

Страница 10: ...Mitsubishi S4Q2 4 cylinder diesel engine The engine is indirectly in jected The engine is water cooled and the cooling liquid is cooled by a radiator The engine has been specially adapted for the Mast...

Страница 11: ...as specified in the maintenance chapter The Mitsubishi engine must be run on heavy duty lubricating oil meeting the requirements of API class CC or CD It is very important to use the correct oil spec...

Страница 12: ...age 230V 50 Hz alternating current AC single phase Output rating 50Hz 16 kW at power factor cos phi 1 Voltage tolerance 5 optional voltage regulator 2 Frequency tolerance 5 Optional electronical Gover...

Страница 13: ...P water temperature switch 7 blue black 1 mm2 DDC exhaust temperature switch 8 blue green 1 mm2 LCP exhaust temperature switch 8 blue rose 1 mm2 DCC fuel solenoid hold 9 green 1 5 mm2 DCC fuel solenoi...

Страница 14: ...SS SWITCH GLOW PREHEAT PLUGS MOTOR STARTER CURRENT MESURING TRANSFORMER BLUE 1 7 BLUE GREEN 1 8 BLUE BLACK 1 7 J10 BLACK 1 5 12 J8 BLUE PINK 1 8 J12 PURPLE 1 6 PURPLE BLACK 1 6 J14 BLACK 2 5 17 J16 GR...

Страница 15: ...NDING BLACK 4 BLACK 4 RED 3 MAIN WINDING GREEN 2 RED 3 EXCITATION GREEN 1 WINDING YELLOW GREEN DCC AC 1 YELLOW GREEN BLUE 33 BROWN 33 BLUE DCC ct 1 11 RED CURRENT TRANSFORMER 11 BLACK CAPACITOR BROWN...

Страница 16: ...RADIATOR COOLER ENGINE FUSE 5A FUSE 5A POWER SUPPLY 230 VAC ENGINE GENERATOR DIMENTION BOX 270x270x180 MM JUNCTION BOX AIR FANS 12VDC M 230VAC M M M M M 12VDC K1 K2 230 115VAC 200VA TRAFO 230VAC 230V...

Страница 17: ...ting set has been running under full load for a longer period do not shut it down abruptly Reduce the electrical load to about 30 of the rated load and let it run for approx 5 minutes 2 Press the STOP...

Страница 18: ...electrical demand on the system should be about 70 or the rated generating set s maximum load Please note this when switching on your electrical devices Nevertheless the Whisper is designed so as not...

Страница 19: ...he first 50 hours the engine should receive special attention Long periods of light or no load running in the first 50 hours may lead to cylinder glazing and high oil consump tion For the same reason...

Страница 20: ...particular attention to the fuel system Retighten the cylinder head bolts and adjust the valve clearance Refer to paragraph 5 4 2 Observe the exhaust at the normal full load The exhaust must be free...

Страница 21: ...an engine preservation procedure 1 Clean the engine 2 Loosen the fuel suction pipe and fuel return and put them in a can with preservation diesel fuel Start the engine and run the engine warm 3 Drain...

Страница 22: ...edures Defective voltage regulator optional Replace voltage regulator Generator voltage too high Engine is running too fast RPM too high Check engine speed and adjust refer to special more than 245 13...

Страница 23: ...tor power to start an electric motor for starting This should not exceed 70 of the this is usually because this motor draws rated generator peak output current This could be too much current during st...

Страница 24: ...the air intake Lack of air Choked exhaust system exhaust blocked Check the exhaust piping inspect manifold inside Air in the fuel pipes Bleed air from fuel system refer to maintenance section Blocked...

Страница 25: ...n Blocked air or fuel filter Loss of compression by wear out Repair by Mastervolt service or damage V belt broken or loose Readjust or replace V belt Thermostat faulty Check thermostat and replace Soo...

Страница 26: ...d reverse resistance checked A healthy diode will indicate a very high resistance infinity in the reverse direction and a low resistance in the forward direction A faulty diode will give a full deflec...

Страница 27: ...The T D C of compression stroke can be found by aligning the T D C mark 0 on the crankshaft pulley with the mark on the gear case ref to fig 20 First align the T D C mark for the No 1 cylinder Confir...

Страница 28: ...the heatexchanger to be able to take off the metal cover All cables and wiring has to be taken loose first 6 The rotor can be taken off by removing the bold which goes through the shaft normal clockw...

Страница 29: ...12 Bearings 2 pcs 7 O ring 17 Seal 5 shim 13 Ring 15 Cam 4 screw 2 3 screws 11 cover 10 50206258 Pump repair kit B 7 17 5 15 50201060 Capacitor xx micro farad 2 pcs xx give value when ordering 5020913...

Страница 30: ...pump M16 2x 50206264 8 Impeller pump M16 50206259 9 Coupling shaft pump M16 50206268 10 Cover pump M16 50206255 11 Screw cover waterpump 50209018 12 Spring pin shaft pump M16 50206272 13 Shim pump M16...

Страница 31: ...EN WHISPER 16 ULTRA Mobile July 2004 31 TROUBLE SHOOTING MAINTENANCE LOG first service after 50 hours hour counter remarks next service every 150 hours hour counter remarks...

Страница 32: ...32 July 2004 WHISPER 16 ULTRA Mobile EN MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www mastervolt com info mastervolt com...

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