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TABLE

CONTENTS

2.5.18

AC wiring diagram 120 / 208 V AC / 60 Hz three phase with AVR (star configuration) ................... 19

2.5.19

AC wiring diagram Split-Phase 120 – 240Volt / 60Hz with AVR (DOUBLE DELTA) ....................... 20

2.5.20

Diagram electronic governor ........................................................................................................... 21

OPERATION .................................................................................................................................................................. 22

3.1

General ............................................................................................................................................................ 22

3.2

Operating Instructions ...................................................................................................................................... 22

3.2.1

Summarised operating instructions (daily use)................................................................................ 22

3.2.2

Extended operating instructions ...................................................................................................... 22

MAINTENANCE ............................................................................................................................................................. 25

4.1

Alternator.......................................................................................................................................................... 25

4.2

Engine .............................................................................................................................................................. 25

4.2.1

Preliminary instructions ................................................................................................................... 25

4.2.2

Bleeding fuel lines ........................................................................................................................... 25

4.2.3

Valve clearance............................................................................................................................... 25

4.2.4

Replacing fuel filter .......................................................................................................................... 25

4.2.5

Replacing oil filter ............................................................................................................................ 25

4.2.6

Readjustment V-beltplacing oil filter ................................................................................................ 26

4.3

Regular maintenance ....................................................................................................................................... 26

4.3.1

Maintenance schedule..................................................................................................................... 27

4.3.2

Putting out of service ....................................................................................................................... 28

TROUBLE SHOOTING .................................................................................................................................................. 29

5.1

Alternator/ electrical faults ................................................................................................................................ 29

5.1.1

General............................................................................................................................................ 29

5.1.2

Trouble shooting table ..................................................................................................................... 29

5.2

Engine faults..................................................................................................................................................... 31

5.2.1

General............................................................................................................................................ 31

5.2.2

Trouble shooting table ..................................................................................................................... 31

5.2.3

Warnings ......................................................................................................................................... 34

5.2.4

Service address............................................................................................................................... 34

5.3

Special procedures alternator........................................................................................................................... 34

5.3.1

Automatic voltage regulator............................................................................................................. 34

5.3.2

Residual voltage check / excitation procedure (flashing)................................................................. 35

5.3.3

Testing rotary rectifier diodes .......................................................................................................... 35

5.3.4

Winding resistant values.................................................................................................................. 35

5.3.5

Meggering ....................................................................................................................................... 35

5.4

Special procedures engine ............................................................................................................................... 36

5.4.1

Setting the RPM .............................................................................................................................. 36

5.4.2

Adjusting valve clearance and retightening the cylinder head bolts. ............................................... 36

5.4.3

Measuring exhaust backpressure.................................................................................................... 36

5.4.4

Disassembling instructions .............................................................................................................. 37

SPARE PARTS LIST ..................................................................................................................................................... 39

MAINTENANCE LOG ............................................................................................................................................................... 41