USERS MANUAL
CHARGEMASTER
12/70-3, 12/100-3, 24/40-3, 24/60-3, 24/80-3 & 24/100-3
FULL AUTOMATIC BATTERY CHARGER
Страница 1: ...USERS MANUAL CHARGEMASTER 12 70 3 12 100 3 24 40 3 24 60 3 24 80 3 24 100 3 FULL AUTOMATIC BATTERY CHARGER...
Страница 2: ...9 3 4 Three Step charge algorithm 10 3 4 1 Temperature compensated charging 10 3 4 2 Connection of a second and third battery 10 3 5 Historical data 11 3 6 Masterbus optional 12 3 7 Maintenance 12 3 8...
Страница 3: ...Bus 24 6 2 How to set up a MasterBus network 25 6 3 MasterBus Monitoring and Programming of the ChargeMaster 26 6 3 1 Level 2 Monitoring 26 6 3 2 Level 3 Alarms 26 6 3 3 Level 3 History 26 6 3 4 Level...
Страница 4: ...ese models are further mentioned as Chargemaster 1 3 USE OF PICTOGRAMS Safety instructions and warnings are marked in this manual by the following pictograms WARNING A WARNING refers to possible injur...
Страница 5: ...serviceable parts inside the cabinet Take it to a qualified authorized and trained serviceman when service or repair is required Incorrect reassembly may result in a risk of electric shock or fire On...
Страница 6: ...he recommended limits of discharge level of your batteries 11 If it is necessary to remove a battery always remove grounded terminal from battery first Make sure all accessories are off so as not to c...
Страница 7: ...d to 100 With an external AC source connected the Chargemaster charger also serves the functions of an AC to DC converter to supply DC loads which are connected to the batteries 3 2 SWITCHING ON STAND...
Страница 8: ...t this blinking LED may slowly drain your batteries 3 3 LCD DISPLAY The display at the front side of the Chargemaster enables you to monitor the charging process See figure 3 If no switch is touched d...
Страница 9: ...imum condition Connected DC loads are powered directly by the charger If the load is higher than charger capacity the required additional power comes from the battery which will be progressively disch...
Страница 10: ...ue is higher than 260VAC Number of temperature shutdowns If the internal temperature of the Chargemaster is too high it shuts down automatically After cooling down the Chargemaster will switch on agai...
Страница 11: ...Chargemaster is compatible with the MasterBus network a fully decentralized data network for communication between the different Mastervolt system devices such as the inverter battery charger generato...
Страница 12: ...aster must be mounted in such a way that obstruction of the airflow through the ventilation openings will be prevented No objects must be located within a distance of 10 cm 4 inch around the Chargemas...
Страница 13: ...ctro magnetic field around the cables The negative cable should be connected directly to the negative post of the battery bank or the ground side of a current shunt Do not use the chassis frame as the...
Страница 14: ...or DC connections 4 Positive terminal charge output 1 main output 5 Common negative output terminal 6 Positive terminal charge output 2 7 Positive terminal charge output 3 8 Ventilation openings 9 DIP...
Страница 15: ...ctrical installation see section 4 3 1 We recommend as a minimum tool kit Socket wrench 13mm to fix the DC input battery cables Flat blade screw driver 1 0 x 4 0 mm to fix the screw terminals Tools to...
Страница 16: ...detailed wiring instructions for any particular electrical installation Figure 7 installation drawing of the Chargemaster Battery fuse Charger fuse L DC distribution Temperature sensor RCD 30mA OPTION...
Страница 17: ...ur screws 5 Feed the AC wiring through cable gland and connect the wiring to the screw terminals Tighten the cable gland firmly 3 Fix the cabinet to the wall by fastening two screws at the lower side...
Страница 18: ...f the ChargeMaster is optimal for most installations In some applications however it is desirable to change these settings See section 5 1 for adjustment Use a small screw driver for adjustment of the...
Страница 19: ...g process 4 8 2 MasterBus optional During first commissioning the Chargemaster will be recognized by the MasterBus network automatically The remote control panel of the MasterBus network will indicate...
Страница 20: ...ster is switched to stand by mode factory setting OFF LCD display will stay on when Chargemaster is switched to stand by mode Note that the LCD display is powered by the batteries ON 5 1 4 DIP switch...
Страница 21: ...K BULK VOLT Bulk voltage 0 00 14 40 15 50 V 0 05 BULK MAX TMR Maximum bulk timer 0 8h 24h h min 1min BULK MIN TMR Minimum bulk timer 0 120sec 240sec sec 1sec ABS ABS VOLT Absorption voltage 0 00 14 25...
Страница 22: ...amps of maximum charge current 0 6 50 1 ABS RET AMP Return amps timer 0 30sec 240sec sec 1sec FLOAT FLT VOLT Float voltage 0 00 26 50 31 00 V 0 05 FLOAT CONST FLT Forced float voltage Constant voltag...
Страница 23: ...devices are connected to each other through these data ports they form a local data network called the MasterBus The results are a reduction of material costs as only a few electrical cables are need...
Страница 24: ...nected devices At least one device in the network should have powering capabilities see specifications One powering device can power up to three non powering devices As all powering devices are galvan...
Страница 25: ...35V 265V n a Low frequency AC input frequency is too low 45Hz n a High frequency AC input frequency input is too high 65Hz n a High temperature Internal temperature is too high 80 C 176 F n a Low temp...
Страница 26: ...harge current 100 0 100 Alarm setpoints DC high on Alarm DC High on 16 00 32 00V 0 16 00V0 32 00V DC high off Alarm DC High off 15 00 30 00V 0 16 00V0 32 00V DC low on Alarm DC low on 10 00 20 00V 0 1...
Страница 27: ...nr Serial Shows the article number and the serial number of the Chargemaster read only Depending on model CM12 70 CM12 100 CM24 40 CM24 60 CM24 80 or CM24 100 6 3 5 List of list of events sources Wit...
Страница 28: ...he charge current is reduced See figure 9 Check AC input voltage Charge current too low See Charge current too low Current to load is too high Reduce load taken from the batteries Charge time too shor...
Страница 29: ...l traction AGM spiral adjustable by means of DIP switch Dimensions mm 362x277x150 362x277x150 Dimensions inch 14 3x11 0x5 9 14 3x11 0x5 9 Weight 7kg 16Lbs 7kg 16Lbs Recommended battery capacity 160 80...
Страница 30: ...attery type settings Open lead gel traction AGM spiral adjustable by means of DIP switch Dimensions mm 362x277x150 362x277x150 432x277x150 432x277x150 Dimensions inch 14 3x11 0x5 9 14 3x11 0x5 9 17 0x...
Страница 31: ...at 25 C 77 F FLOAT ABSORPTION 13 25VDC 2 min 15 min BULK min abs timer min bulk timer BULK Imax Imax 100 Start max bulk timer 13 25VDC 14 40VDC 14 25VDC Bulk Absorption Float Return to bulk 12 80VDC R...
Страница 32: ...tion 5 1 4 at 25 C 77 F Figure 12 Temperature compensation characteristic charge voltage versus temperature FLOAT EQUALIZE FLOAT Float voltage 2 25V 15 50VDC Float voltage 13 25VDC 10 of Imax Max equa...
Страница 33: ...atible display to control and monitor all MasterBus products 77010300 MasterView Easy Touch screen to control and monitor all MasterBus products 77010400 MasterView System Full colour touch screen to...
Страница 34: ...0 3 44021000 Chargemaster 24 100 3 Is in conformity with the provision of the EC EMC directive 89 336 EEC and amendments 92 31 EEC 93 68 EEC The following harmonized standards have been applied EN 609...
