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ATV common fault inspection and measures table

This section provides inspection and measures table of common fault for 800ATV, it will help

you use the ATV better and safer.

ATV Maintenance requires special techniques. If meeting the problem which cannot be solved,

please contact the dealer.

WARNING

POTENTIAL HAZARD

：

Checking the fuel system while smoking or near an open flame.

WHAT CAN HAPPEN

：

Fuel can ignite or explode, causing severe injury or property damage.

HOW TO AVOID THE HAZARD

：

Do not smoke when checking the fuel system. Make sure there are no open flames or sparks in the

area, including pilot lights from water heaters or furnaces.

MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO

Содержание 800ATV

Страница 1: ...O MASSIMO MASSIMO MASSIMO MASSIMO MASSIM IMO MASSIMO MASSIMO MASSIMO MASSIMO MASSI SIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS SSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA ASSIMO MASSIMO MASSIMO MASSIMO MASS...

Страница 2: ...ides information about special techniques and skills necessary to ride your ATV It also includes basic maintenance and inspection procedures If you have any questions regarding the operation or mainte...

Страница 3: ...DDEN BY ANYONE UNDER 16 YEARS OF AGE ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MO MASSIMO...

Страница 4: ...ust be taken to avoid damage to the machine A NOTE provides key information to make procedures easier or clearer NOTE ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS...

Страница 5: ...flameout switch firstly while make the radiator fan still work for at least 3 minutes then turn off the power switch to save the battery As long as the ATV key switch is on the oil pump of the EFI sys...

Страница 6: ...pedal 4 16 Fuel tank cap 4 17 Seat 4 18 Storage box 4 18 Front and rear carrier 4 19 Front rear shock absorber adjustment 4 20 4 Auxiliary DC jack 4 21 Steering Lock 4 23 ASSIMO MASSIMO MASSIMO MASSIM...

Страница 7: ...slope 6 8 ATV brake in 6 9 Engine brakie in 6 10 Braking system break in 6 11 Modifications 6 11 Loading 6 12 HOW TO RIDE YOUR ATV 7 1 7 Getting to know your ATV 7 1 Ride with care and good 6 judgment...

Страница 8: ...tem examination 8 8 Engine oil and oil filter 8 8 Checking the engine oil level 8 9 Replacing the engine oil with or without oil filter cartridge replacement 8 10 Final gear oil 8 12 Differential gear...

Страница 9: ...on 8 34 Wheel removal 8 34 Wheel installation 8 35 Battery 8 36 Battery maintenance 8 37 Fuse replacement 8 37 Replacing a headlight bulb 8 38 Headlight beam adjustment 8 40 Tail brake light bulb repl...

Страница 10: ...O MASSIMO MASSIMO MASSIMO MO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM IMO MASSIMO MASSIMO MASSIMO MASSIMO MASSI SIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS SSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA ASSIMO M...

Страница 11: ...MO MASSIMO MASSIMO MASSIMO MO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM IMO MASSIMO MASSIMO MASSIMO MASSIMO MASS SIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS SSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA ASSIMO M...

Страница 12: ...ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM IMO MASSIMO MASSIMO M...

Страница 13: ...MO MO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM IMO MASSIMO MASSIMO MASSIMO MASSIMO MASS SIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS SSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA ASSIMO MASSIMO MASSIMO MASSIMO M...

Страница 14: ...O MO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM IMO MASSIMO MASSIMO MASSIMO MASSIMO MASS SIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS SSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA ASSIMO MASSIMO MASSIMO MASSIMO MA...

Страница 15: ...under age 16 to operate an ATV without adult supervision and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely z Never carry more than one p...

Страница 16: ...h terrain Always be especially cautious on these kinds of terrain z Always follow proper procedures for turning as described in this manual Practice turning at low speeds before attempting to turn at...

Страница 17: ...ible z Always use proper procedures if you stall or roll backwards when climbing a hill To avoid stalling use proper gear range and maintain a steady speed when climbing a hill If you stall or roll ba...

Страница 18: ...lways use the size and type tires specified in this manual z Always maintain proper tire pressure as described in this manual z Never modify an ATV through improper installation or accessories z Never...

Страница 19: ...oline is poisonous and can cause injuries If you swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin w...

Страница 20: ...IMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM IMO MASSIMO MASSIMO MASS...

Страница 21: ...SSIMO MASSIMO MASSIMO MO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM IMO MASSIMO MASSIMO MASSIMO MASSIMO MASS SIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS SSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA ASSIMO MASSIM...

Страница 22: ...e identification number The vehicle identification number is stamped into the frame 1 Vehicle identification number ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSI...

Страница 23: ...MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM IMO MASSIMO...

Страница 24: ...1 ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM IMO...

Страница 25: ...lock switch is set to the position which means the differential comp in the working status While the switch is set to other positions this indicator would be lighted up which means the differential co...

Страница 26: ...en the drive select lever is in the R position If the indicator flashes or the speedometer does not show the speed while the ATV is ridden ASK a dealer to check the speed sensor and circuit Park indic...

Страница 27: ...is out Continuous usage while the light is on may cause damage to the engine Far light indicator When the far light is selected this indicator is lighted up Position indicator When the light switch i...

Страница 28: ...the engine z a clock z an EFI fault code table which shows the code of the EFI faulted parts Odometer and trip meter modes Press the TRIP ODO button to select the mode ODO TRIP ODO A trip meter can re...

Страница 29: ...meter which will flash on the clock If there are more than one fault codes they will be shown in rolling turn Press the clock button the time would be shown And after five seconds the fault code retur...

Страница 30: ...m Set the switch to to turn on the high 4 7 ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MO...

Страница 31: ...buzzer will sound Engine stop switch Make sure that the engine stop switch is set to before starting the engine The engine stop switch controls ignition and can be used at all times to stop the engin...

Страница 32: ...h can provide ATV better performance in cross country running on muddy roads When riding in good road condition you can unlock the system to promote the reliability To shift 2WD 4WD and 2WD UNLOCK thi...

Страница 33: ...ar bridge gears You are allowed to choose the two switches according to the road condition Only the rear bridge can be locked ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS...

Страница 34: ...ould spark At this time the two rear wheels can change their speeds according to the requirement of the pulling force WARNING POTENTIAL HAZARD Changing from 2WD to 4WD or from 2WD to UNLOCK or vice ve...

Страница 35: ...z When 2WD is selected the ATV goes to the 2 wheel driving system z When the ATV adopts 2WD the indicator would disappear 4 12 ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO M...

Страница 36: ...W TO AVOID THE HAZARD Slow down the ATV at a safe speed Throttle lever Once the engine is running movement of the throttle lever will increase the engine speed Regulate the speed of the machine by var...

Страница 37: ...the throttle from fully opening even when the throttle lever is pushed to the maximum Turn the adjusting screw to limit the maximum engine power available and decrease the maximum speed of the ATV Af...

Страница 38: ...ke lever The front brake lever is located on the right handlebar Pull it toward the handlebar to apply the front brake 1 Front brake lever ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM...

Страница 39: ...brake 1 Parking clamp 2 Parking handlebar Drive select lever The drive select lever is used to shift your machine into the low L high H neutral N reverse R positions See P6 3 P6 5 4 16 ASSIMO MASSIMO...

Страница 40: ...SSIMO MASSIMO O MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM IMO MASSIMO MASSIMO MASSIMO MASSIMO MASS SIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS SSIMO MASSIMO MASSIM...

Страница 41: ...e box make sure they are wrapped with proper plastic bags When cleaning the ATV avoid water inflowing into the box 4 18 ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO M...

Страница 42: ...ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM IMO MASSIMO MASSIMO MASSIMO MASSIMO M...

Страница 43: ...ting the shock absorber to be hard WARNING POTENTIAL HAZARD Improper shock absorber adjustment WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stability which could lead to an ac...

Страница 44: ...of the ATV The auxiliary DC jack can be used for suitable work lights radios etc The auxiliary DC jack can provide 8 5A 12V 4 21 ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO...

Страница 45: ...ary DC jack Maximum rated capacity for the auxiliary DC jack DC 12V 120W 10A ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO MA...

Страница 46: ...is vehicle is equipped with steering lock which can guard against theft while parking 1 Steering lock 2 Steering stem 4 23 ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM...

Страница 47: ...ential Lock System Check whether the rear differential can lock and unlock normally or not P4 9 Throttle Check for proper throttle cable operation and free play P4 13 Wheels and tires Check tire press...

Страница 48: ...equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition Always follow the inspection and maintenance procedures and s...

Страница 49: ...fluid level Check the brake fluid level Add fluid if necessary See pages P8 29 Recommended brake fluid DOT 4 Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or b...

Страница 50: ...sure there is sufficient gasoline in the tank Recommended fuel UNLEADED GASOLINE ONLY Fuel tank capacity Total 25 L 5 50 lmp gal 6 6 US gal Use unleaded gasoline only The use of leaded gasoline will c...

Страница 51: ...gasoline if using the gasohol mixed oil the engine s performance will be reduced while the emission will be worse 1 Fuel level 2 Fuel tank filler tube 5 5 ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM...

Страница 52: ...order to prevent clutch slippage since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than sp...

Страница 53: ...the minimum and maximum level marks on the coolant reservoir If the coolant level is at or below the minimum level mark add distilled water to bring the level up to maximum level mark Change the coola...

Страница 54: ...out under pressure HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap Always use a thick rag over the cap Allow any remaining pressure to escape before completely re...

Страница 55: ...of throttle cable or may be due to the ECU failure As the ATV is equipped with EFI system idle speed adjustment should be done through a special computer which can modify the ECU procedure Check with...

Страница 56: ...m the rim under severe riding conditions The following are minimums Front 62kPa 0 62 kgf cm2 9 psi Rear 62kPa 0 62 kgf cm2 9 psi 4 Use no more than the following pressures when seating the tire beads...

Страница 57: ...et tire pressures to the following specifications Recommended pressure Minimum Maximum Front 69kpa 0 70kpf cm2 10psi 62kpa 0 63kpf cm2 9psi 76kpa 0 76kgf cm2 11psi Rear 69kpa 0 70kpf cm2 10psi 62kpa 0...

Страница 58: ...MASSIMO MASSIMO O MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM IMO MASSIMO MASSIMO MASSIMO MASSIMO MASS SIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS SSIMO MASSIMO MASS...

Страница 59: ...n riding in cold weather always make sure all control cables work smoothly before you begin riding Starting Procedure 1 Apply the rear brake lever 2 Turn the fuel cock to ON 3 Turn the gear shift to N...

Страница 60: ...third throttle to have a 3km driving or let the engine driving 3minutes with 2000rpm Engine s turning off Turn the left handlebar switch to then the engine will be turned off Or turn the key to OFF wh...

Страница 61: ...speed is below 1400rpm apply the brakes and then shift by moving the drive select lever along the shift guide 3 Open the throttle lever gradually NOTE Make sure that the drive select lever is complet...

Страница 62: ...al and vice versa by moving the drive select lever along the shift guide 1 Drive Select Lever ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS...

Страница 63: ...ious injury HOW TO AVOID THE HAZARD When you shift into reverse make sure there are no obstacles or people behind you When it is safe to proceed go slowly 2WD 4WD and 2WD UNLOCK shifting The switches...

Страница 64: ...ing ATV on wet road at a high speed prompt braking may cause the ATV out of control So slow down and be cautious when riding ATV on wet road 6 Remember that wet brakes may reduce the stopping ability...

Страница 65: ...ave select lever into H L and R position then turn the main switch off Operate left handle to make parking brake work and use the limit clamp the keep the left handle jammed parking brake can be maint...

Страница 66: ...main switch off 4 Operate left handle to make parking brake work and use the limit clamp the keep the left handle jammed parking brake can be maintained in the braking effect 5 Put a big rock or wedg...

Страница 67: ...oil seals and the driving systems So never run your engine with full throttle for the first three hours Only use the certain oil recommended in this manual Others may do harm to the engine ASSIMO MASS...

Страница 68: ...ubstantial rest period for the engine by cruising at lower r min so the engine can rid itself of the temporary build up of heat If any abnormality is noticed during this period consult a dealer 0 10 h...

Страница 69: ...uations could lead to an accident If you plan to modify the vehicle or drive the ATV with modifications please remember followed Never modify this ATV through improper installation or use of accessori...

Страница 70: ...n cause an accident Make sure the load does not interfere with controls or your ability to see where you are going Ride more slowly than you would without a load The more weight you carry the slower y...

Страница 71: ...ler Allow greater distance for braking Always follow the instructions in your Owner s Manual for carrying cargo or pulling a trailer ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASS...

Страница 72: ...d understand the operation of the controls Pay particular attention to the safety information Please also read all caution and warning labels on your ATV Ride with care and good judgement Get training...

Страница 73: ...does not know how to operate the ATV properly in different situations and on different types of terrain ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO...

Страница 74: ...ft position as needed during operation It is not for carrying passengers ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO MASSIM...

Страница 75: ...ses your chances of a severe head injury or death in the event of an accident ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO M...

Страница 76: ...ohol or drugs Operator s performance capability is reduced by the influence of alcohol or drugs Never consume alcohol or drugs before or while driving this ATV WARNING ASSIMO MASSIMO MASSIMO MASSIMO M...

Страница 77: ...s Manual on page 38 Always go at a speed that is proper for the terrain and your experience WARNING Always go at a speed that is proper for the terrain visibility and operating conditions and your exp...

Страница 78: ...G LIMIT Vehicle loading limit 230kg Total weight of cargo rider passenger and accessories and trailer hitch vertical load Front carrier 25kg Rear carrier 30kg Storage box 3 0kg Trailer hitch Pulling l...

Страница 79: ...which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebars and both feet on the footboards of your ATV during operation ASSIMO MASSIMO MASSIMO MASSIMO...

Страница 80: ...in some situations ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MO MASSIMO MASSIMO MASSIMO M...

Страница 81: ...eration To prevent burns avoid touching the exhaust system Park the ATV in a place where pedestrians or children are not likely to touch it WARNING POTENTIAL HAZARD Hot exhaust system WHAT CAN HAPPEN...

Страница 82: ...ay cause the ATV to upset WARNING You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control ASSIMO MASSIMO MASSIMO MASSIMO...

Страница 83: ...skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASS...

Страница 84: ...rge flat area off road to become familiar with your ATV Make sure that this area is free of ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSI...

Страница 85: ...will engage and you will start to accelerate If the throttle is applied too abruptly the front wheels may lift off the ground resulting in a loss of directional control Avoid higher speeds until you...

Страница 86: ...TV could go out of control causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Owner s Manual Practice turning at low speeds below...

Страница 87: ...position more of your weight over the front wheels by moving forward on the seat Once you have learned this technique you should be able to perform it at higher speeds or in tighter curves Improper r...

Страница 88: ...steep hills than on level surfaces or small hills Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting large hills It is important whe...

Страница 89: ...you are climbing a hill and you find that you have not properly judged your ability to make it to the top you should turn the ATV around while you still have forward motion provided you have the room...

Страница 90: ...e learned the basic riding skills on flat ground before attempting to cross a sloping surface Avoid slopes with slippery surfaces or rough terrain that may upset your balance As you travel across a sl...

Страница 91: ...Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as de scribed in the Owner s Manual Avoid...

Страница 92: ...y or dismount the ATV immediately on the uphill side WARNING Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in the Owner s Manual on level...

Страница 93: ...n 4WD or 4WD LOCK all wheels front and rear are interconnected by the drive train This means that applying either the front brake or the rear brake will brake all wheels When descending hills using ei...

Страница 94: ...ll Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side Go straight down the hill where possible A...

Страница 95: ...hat wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings Test your brakes after leaving the water...

Страница 96: ...t water or muddy conditions 1 Air filter case check hose ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO MASSIMO MASSIMO MASSIM...

Страница 97: ...o ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as described in the Owner s Manual ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS...

Страница 98: ...ying the brakes or accelerating is not recommended until you have corrected the slide With practice over a period of time skill at controlled sliding can be developed The 7 27 ASSIMO MASSIMO MASSIMO M...

Страница 99: ...e putting your weight on the footboard to the outside of the turn Position your weight over the front wheels for better control See pages 7 15 7 17 2 If your ATV begins to tip while turning Lean more...

Страница 100: ...is going to tip over dismount on the uphill side See pages 7 20 7 21 6 If your ATV encounters shallow water Ride slowly and carefully through slow moving water watching for obstacles Be sure to let w...

Страница 101: ...ys carry it in the storage box Put the owner s tool kit and low pressure tire gauge in the space beside the battery 1 Owner s manual 2 Owner s tool kit 3 Low pressure tire gauge The service informatio...

Страница 102: ...ions could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories All parts and accessories added to this vehicle should be components de...

Страница 103: ...er hose for cracks or damage z Replace if necessary Exhaust system z Check for leakage z Tighten if necessary z Replace gasket s if necessary Spark arrester z Clean Sensor z Clean To clean for each 50...

Страница 104: ...k operation z Repair if damaged z Check toe in z Adjust if necessary Front and rear suspension z Check operation z Correct if necessary Upper and lower arm pivot and steering shaft z Lubricate every 6...

Страница 105: ...uired z On the inner parts of the master cylinders and scalpers replace the oil seals every two years z Replace the brake hoses every four years or if cracked of damaged EFI System Different from the...

Страница 106: ...SIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM IMO MASSIMO MASSIMO MASSIMO MASSIMO MAS...

Страница 107: ...determined both by the throttle valve s opening angle and the inlet pipe pressure ECU can adjust the injection quantity according to the inner pressure and the opening angle of the throttle valve The...

Страница 108: ...ould be shown in the speedometer or you can examine the system through EFI fault detector purchasing from your dealer This detector could provide the detailed fault information An additional owner s m...

Страница 109: ...l filler cap 2 Dipstick NOTE The engine oil should be between the minimum and maximum level marks 1 Maximum level mark 2 Minimum level mark 8 9 ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO M...

Страница 110: ...lt to drain the oil from the crankcase 1 Engine oil drain bolt 4 Remove the oil filter cap with an oil filter wrench 1 Engine oil filter 2 Oil filter B 8 10 ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASS...

Страница 111: ...drain bolt and tighten it to the specified torque Tightening torque oil drain bolt 30 Nm 3 0m kgf 21 85ft lbf ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA...

Страница 112: ...check the oil level and adjust it if necessary Final gear oil The final gear case must be checked for oil leakage before each ride If any leakage is found have a dealer check and repair the ATV Replac...

Страница 113: ...iller bolt and tighten it to the specified torque Tightening torque Final gear oil filler bolt 23 Nm 2 3m kgf 17ft lbf ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA...

Страница 114: ...Differential gear oil filler bolt 23 Nm 2 3m kgf 17 ft lbf Replacing the differential gear oil 1 Place the ATV on a level surface 2 Place a container under the differential gear case to collect the us...

Страница 115: ...ller bolt 23 Nm 2 3m kgf 17 ft lbf 6 Check for oil leakage If oil leakage is found check for the cause Cooling system 1 Place the ATV on a level surface 2 Check the coolant level in the coolant reserv...

Страница 116: ...ter is added have a dealer check the antifreeze content of the coolant as soon as possible The radiator fan operation is completely automatic It is switched on or off according to the coolant temperat...

Страница 117: ...on the footrest 1 Trough 3 Remove the radiator cap 1 the radiator cap ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO MASSIMO...

Страница 118: ...full and then install the radiator cap Recommended antifreeze High quality ethylene glycol antifreeze Containing corrosion inhibitors for aluminum engines Antifreeze and water mixing ratio 1 1 Total a...

Страница 119: ...for holes or tears If any damage is found have them replaced by a dealer 1 Front axle boot 2 each side 1 Rear axle boot 2 each side ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASS...

Страница 120: ...ridden normally Do not attempt to diagnose such problems yourself Instead take the ATV to a dealer You should periodically remove and inspect the spark 8 20 ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS...

Страница 121: ...ue Spark plug 17 5 Nm 1 75m kgf 12 93 ft lbf NOTE If a torque wrench is not available when you are installing a spark plug a good estimate of the correct torque is 1 4 to 1 2 turn past finger tight Ha...

Страница 122: ...ove the air filter case cover 1 Holder 2 Air filter case cover 4 Remove the air filter element 1 Air filter element ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSI...

Страница 123: ...foam air filter oil to the air filter element The air filter element should be wet but not dripping 10 Pull the air filter element over its frame 11 Install the air filter element ASSIMO MASSIMO MASSI...

Страница 124: ...ut the air filter element equipped This will allow unfiltered air to enter causing rapid engine wear and possible engine damage Additionally operation without the air filter element will lower the per...

Страница 125: ...ways let the exhaust system cool prior to touching exhaust components Do not start the engine when cleaning the exhaust system ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA...

Страница 126: ...djustment The correct valve clearance changes with use resulting in improper fuel air supply or engine noise To prevent this the valve clearance must be adjusted regularly This 8 26 ASSIMO MASSIMO MAS...

Страница 127: ...sting bolt until the throttle lever free play is 3 5 mm 3 Tighten the locknut 1 Locknut 2 Adjusting bolt a Throttle lever free play Front rear brake pad checking Check the brake pads for damage and we...

Страница 128: ...e If the brake fluid level is low please firstly find the reason The rear brake fluid master cylinder reservoir is located near the brake pedal 1 Minimum level mark ASSIMO MASSIMO MASSIMO MASSIMO MASS...

Страница 129: ...p spilled fluid immediately Have a dealer check the cause if the brake fluid level goes down Brake fluid replacement z Complete fluid replacement should be done only by trained service personnel z Hav...

Страница 130: ...ke sure the brakes do not drag z Make sure the brakes are not spongy All air must be bled from the brake system Replacement of brake components requires professional knowledge These procedures should...

Страница 131: ...ing the rear brake light switch The rear brake light switch which is activated by the brake pedal and rear brake lever is properly adjusted when the brake light comes on just before braking takes effe...

Страница 132: ...be smoothly plugged or pulled after cleaning and adding the right amount of oil replace the cable RECOMMENDED SAE10W30 ENGINE OIL Lubricating the brake lever and brake pedal Use lithium grease to lubr...

Страница 133: ...SIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM IMO MASSIMO MASSIMO MASSIMO MASSIMO MASS SIMO MASSIMO M...

Страница 134: ...emove the wheel 1 Nut 4 ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MO MASSIMO MASSIMO MASS...

Страница 135: ...Wheel nut torque Front 75 Nm 7 5m kgf 55 42 ft lbf Rear 75 Nm 7 5m kgf 55 42 ft lbf ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MAS...

Страница 136: ...from your skin eyes and clothes When you work nearby the battery wear a mask to protect your eyes Keep the children far away from the battery EXTERNAL Flush with water INTERNAL Drink large quantities...

Страница 137: ...ion Then install a new fuse of the specified amperage Turn on the main switch If the fuse immediately blows again consult a dealer 1 Main fuse 2 Spare main fuse 3 ECU fuses 4 Four wheel drive fuse 5 D...

Страница 138: ...llows 1 Remove the cover at the rear of the headlight by pulling it off 1 COVER 2 Remove the headlight bulb holder cover by pulling it off ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM...

Страница 139: ...e bulb and the bulb life will be adversely affected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner ASSIMO MASSIMO MASSIMO MASSIMO...

Страница 140: ...to have a dealer make this adjustment 2 Remove the bulb holder together with the bulb by turning it counterclockwise 8 40 ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO...

Страница 141: ...MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM IMO MASSIMO...

Страница 142: ...ID THE HAZARD Do not smoke when checking the fuel system Make sure there are no open flames or sparks in the area including pilot lights from water heaters or furnaces ASSIMO MASSIMO MASSIMO MASSIMO M...

Страница 143: ...Brake system S N Troubles Solutions 1 Check whether the parking brake operating lever has been restored to the release position 1 Check if the brake discs on the front and rear wheels are deformed 1 L...

Страница 144: ...the parts which install brake caliper are deformed 1 Check if the deviation of left and right brake power on the front and left brake is within the scale of rules 2 Check if the brake power of front...

Страница 145: ...ed Check if the sensor is damaged Check if the meter board is damaged 4 Display abnomal of meter board Check if the surface of speed sensor is polluted by scrap iron Check if the shutdown switch is da...

Страница 146: ...earing in the rear axle bearing seat is damaged Check if the moving bearing which connecting rear axle bearing seat and swinging arm is abrasion or loosen Check if the fastening nut on the rear axle a...

Страница 147: ...maged Check if the gear inside the front and rear reduction gearbox or differential is excessive wear 6 Abnomal sound from front rear axle when moving Check if the dustproof rubber cover on the univer...

Страница 148: ...air pipe is air leakage Check if the connecting joint of exhaust pipe and engine and muffler is air leakage 3 Engine shooting Check if the gasoline grade is lower Check if the voltage of the battery i...

Страница 149: ...or bruned Check if the ignition signal of the magnetor is working normally Check if the air filter is blocked Check if the oil circuit is smooth Check if the exhaust system is blocked 6 Eninge could...

Страница 150: ...of the dust is washed away An old toothbrush or small round brush which used to clean the glass bottle could be used to clean the place which could not catch easily Wash with clear water right away an...

Страница 151: ...the oil on the cylinder wall Lubricate all the control cables Elevate the frame so that all the wheels off the ground Put a plastic bag on the exhaust pipe of muffler to prevent the moisture in If sto...

Страница 152: ...IMO MASSIMO MASSIMO MASSIMO O MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MO MASSIMO MASSIMO MASSIMO MASSIMO MASSIM IMO MASSIMO MASSIMO MASSIMO MASSIMO MASSI SIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS SSIMO...

Страница 153: ...ication system 4 stroke Water cooled V type twin cylinder 800cm3 91 61 5mm 10 0 1 Electric starter Wet sump ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSI...

Страница 154: ...use oils labeled ENERGY CONSERVING II or higher 1 9 L 1 67 Imp qt 2 01 US qt 2 0 L 1 76 Imp qt 2 11 US qt 10 2 ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO M...

Страница 155: ...le valve Type quantity Spark plug Type manufacturer Spark plug gap DR8EA NGK 0 8 0 9 mm 0 031 0 035 in Clutch type Wet centrifugal automatic ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASS...

Страница 156: ...front rear Tubeless AT25 8 12 AT25 10 12 ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO O MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MO MAS...

Страница 157: ...system Generator system Battery type Battery capacity ECU A C magneto YTX20L BS 12 V 21 Ah Headlight type Krypton bulb ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MA...

Страница 158: ...e Four wheel drive fuse Gear switch fuse Differential fuse Spare fuse 30A 15A 15A 10A 15A 10A 15A 15A ASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MASSIMO MAS...

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