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Martin

DT2S

Reversing Cleaner

Operator’s Manual

M3687

Go to Martin

DT2S Reversing Cleaner web page

Содержание DT2S

Страница 1: ...Martin DT2S Reversing Cleaner Operator s Manual M3687 Go to Martin DT2S Reversing Cleaner web page...

Страница 2: ...an National Standards Institute ANSI z244 1 1982 American National Standard for Personnel Protection Lockout Tagout of Energy Sources Minimum Safety Requirements and Occupational Safety and Health Adm...

Страница 3: ...2 Safety 3 Before Installing Belt Cleaner 4 Installing Belt Cleaner 5 Converting Bottom Mount Spring Tensioners to Top Mount 5 Locating Cleaner Centerline 7 Marking Chute Cutouts 8 Adjusting the Spri...

Страница 4: ...ensioner P N DT2S XXXXXXXXA 21 8 Martin DT2S Reversing Cleaner with Spring Tensioner P N DT2S XXXXXXXXS 24 9 Martin DT2S Reversing Cleaner Cartridge P N DT2SC XXXXXXXXX 28 10 Conveyor Products Warning...

Страница 5: ...ed on enclosed pulley chutework If the pulley is not enclosed the equipment should be installed using the best available field resources and methods to ensure that the critical dimensions are followed...

Страница 6: ...mple shown In this example 14 stands for the year 2014 The small circles represent the quarter of the year If three circles are punched the blade was produced in the first quarter If none of the circl...

Страница 7: ...njury or death DANGER If this equipment will be installed in an enclosed area test the gas level or dust content before using a cutting torch or welding Using a torch or welding in an area with gas or...

Страница 8: ...all energy sources to the conveyor and conveyor accessories according to ANSI standards Failure to do so could result in serious injury or death 3 Turn off and lockout tagout blockout testout energy s...

Страница 9: ...steps 1 2 and 3 NOTE Solid backing of the blade is essential to ensure proper operation and efficient cleaning Install the cleaner adjacent to the head pulley or a flat pressure roller to obtain best...

Страница 10: ...C on opposite end of threaded rod e Remove pins E and guide rods A from mount bracket f Rotate slide bracket 180 degrees and reinstall guide rods and pins g Rotate threaded rod and spring assembly 18...

Страница 11: ...cotter pins Locating Cleaner Centerline 1 On the return side of the belt locate the tangent point at which the belt leaves the head pulley Measure a distance 2 0 in 51 mm and draw a line perpendicular...

Страница 12: ...aligned with each other NOTE The mount hole dimension below the belt differs for air or spring tensioned models Make sure that you are using correct dimensions and verify cleaner position before proce...

Страница 13: ...the blade cartridge onto the mainframe from the operator side If the cartridge is too long excess can be trimmed from the non operator end If not already done fit the cleaning blades to the cartridge...

Страница 14: ...ing the belt 3 Ensure the blade position is equal across belt and blades are lightly touching across belt width 4 Continue turning the adjusting nut equally on both sides until the spring compressed l...

Страница 15: ...e to the lockable ball valve on the outside of the enclosure Turn on the air supply and the ball valve to pressurize the tensioner The cleaner will automatically rise and the blades will contact the b...

Страница 16: ...87 12 17 12 Martin DT2S Reversing Cleaner Figure 5 Air Tensioner Operation Operator Side Far Side AIR TENSIONER COMPACT CONTROL UNIT Regulator Gauge Enclosure Lockable Self Relieving Plant Air Inlet B...

Страница 17: ...r side and far side to make sure mainframe is parallel to pulley 5 Measure from center point of pulley to outside edge of first and last blade to make sure blades are centered on belt 6 Make sure clea...

Страница 18: ...es to the conveyor and conveyor accessories according to ANSI standards Failure to do so could result in serious injury or death 9 After 1 hour of operation turn off and lockout tagout blockout testou...

Страница 19: ...tight Tighten if necessary 5 Check blades for wear and replace if necessary 6 Wipe warning labels clean If labels are not readable contact Martin Engineering or a representative for replacements DANGE...

Страница 20: ...s any indication it is not functioning properly Call Martin Engineering or representative for assistance Do NOT return equipment to operation until the cause of the problem has been identified and cor...

Страница 21: ...pressure or tension High blade wear rate Tension is set too high Reduce pressure or tension Insufficient cleaning and carryback Tension is set too low or too high Increase or decrease pressure or tens...

Страница 22: ......

Страница 23: ...XXXXXXXS Martin DT2S Reversing Cleaner Cartridge P N DT2SC XXXXXXXXX Miscellaneous Reversing Hanger Mount Weldment Pair P N 33288 Reversing Hanger Mount Weldment P N 33282 NOMENCLATURE DT2S XX X XXXX...

Страница 24: ...N DT2S XXXXXXXXA Dim A Mainframe Length Dim B Cartridge Length Dim D Blade Coverage Operator Side Far Side Dim C Split Track Length 7 00 178 1 12 2 5 50 140 13 11 4 5 7 6 3 6 152 Dim E Air Tensioner...

Страница 25: ...702 4 17 Tensioner Air Bag 30587 2 18 Tensioner Slide Bracket 37703 OSA 1 19 NS Tensioner UHMW Sleeve 37704 4 20 Tensioner Pin Quick Release 3 8 x 1 3 4 ZP 38139 4 21 Tensioner Pin Hitch 3 4 x 6 1 4 3...

Страница 26: ...1528 51 00 1295 36 00 914 6 38 162 DT2S 42X42XXXX 73 50 1867 60 16 1528 51 00 1295 42 00 967 3 38 86 DT2S 48X42XXXX 79 50 2019 66 16 1680 57 00 1448 42 00 967 6 38 162 DT2S 48X48XXXX 79 50 2019 66 16...

Страница 27: ...14 54 37717 54 34423 66 5 8 DT2S 54X54XXXX 37714 54 37717 54 34423 66 5 9 DT2S 60X54XXXX 37714 60 37717 60 34423 72 5 9 DT2S 60X60XXXX 37714 60 37717 60 34423 72 5 10 DT2S 66X60XXXX 37714 66 37717 66...

Страница 28: ...XXXXS Operator Side Far Side Dim A Mainframe Length Dim B Cartridge Length Dim D Blade Coverage Dim C Split Track Length 7 00 178 6 00 153 1 3 12 13 11 2 4 5 7 6 Dim E Spring Tensioner Spring Tensione...

Страница 29: ...19 Tensioner Pin Clevis 3 8 X 7 8 ZP 33949 4 20 Tensioner Pin Cotter 1 8 X 1 Ext Prong ZP 16578 4 21 Tensioner Spring 2 X 1 3 4 Long 33602 2 22 Tensioner Spring Retainer 33594 01 2 23 Tensioner Nut He...

Страница 30: ...3 39 00 991 24 00 610 6 38 162 DT2S 30X30XXXX 61 50 1562 48 16 1223 39 00 991 30 00 762 3 38 86 DT2S 36X30XXXX 67 50 1715 54 16 1376 45 00 1143 30 00 762 6 38 162 DT2S 36X36XXXX 67 50 1715 54 16 1376...

Страница 31: ...14 54 37717 54 34423 66 5 8 DT2S 54X54XXXX 37714 54 37717 54 34423 66 5 9 DT2S 60X54XXXX 37714 60 37717 60 34423 72 5 9 DT2S 60X60XXXX 37714 60 37717 60 34423 72 5 10 DT2S 66X60XXXX 37714 66 37717 66...

Страница 32: ...t 37717 XX 1 2 Split Frame 34423 XX 1 3 Washer Flat 1 2 Wide 17328 Table V 4 Nut Hex Elastic Lock 1 2 13NC 18577 Table V 5 End Cap 37705 1 6 Handle Weldment 36313 1 7 Washer Flat 3 8 Wide 18007 2 8 Sc...

Страница 33: ...DT2SC 30X30XXXX 48 16 1223 39 00 991 30 00 762 3 38 86 DT2SC 36X30XXXX 54 16 1376 45 00 1143 30 00 762 6 38 162 DT2SC 36X36XXXX 54 16 1376 45 00 1143 36 00 914 3 38 86 DT2SC 42X36XXXX 60 16 1528 51 0...

Страница 34: ...48XXXX 37717 54 34423 66 5 8 DT2SC 54X54XXXX 37717 54 34423 66 5 9 DT2SC 60X54XXXX 37717 60 34423 72 5 9 DT2SC 60X60XXXX 37717 60 34423 72 5 10 DT2SC 66X60XXXX 37717 66 34423 78 6 10 DT2SC 66X66XXXX 3...

Страница 35: ...energ a al Label P N 23395 conveyor system and loading system before performing any work on conveyor or conveyor accessories Failure to do so could result in severe injury or death sistema transporta...

Страница 36: ......

Страница 37: ...ies or regions Other trademarks and service marks belonging to Martin Engineering Company in the United States and or other countries or regions may be designated with the TM and SM symbols Brands tra...

Страница 38: ...ical Resource for Total Dust and Material Control is a 576 page hard cover volume that provides information of value to industries where the efficient handling of bulk materials is a key to productivi...

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