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Martin Yale 959AF, Инструкция по установке, техническому обслуживанию и эксплуатации

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Item # Part No.

Qty.

Description

119

W-O003064

1

Conveyor Idler Shaft

120

M-O008011

1

Stacking Wheel Axle

121

W-A095064

1

Stacking Tray

122

M-S024002

4

Conveyor Belt

123

M-S015282

1

Folding Chart

124

M-S022022

1

Pulley Flange

125

M-S003004

4

1/4-20 x 1/2 Hex Hd. Bolt

126

M-S030015

14

Paper Stop Rubber Bumpers

127

M-O095037

4

Nylon Spacer

128

W-O095032

2

Paper Stop Tie Bar

129

M-S007054

12

6-32 Keps Nut

130

M-O095321

4

Paper Stop Clamp

131

W-O095124

2

Paper Deflector

132

M-S007086

4

3/8 - 24 Locking Nut /Set Screw

133

M-S015283

4

Fold Table Ruler

134

M-O095131

4

Adjusting Thumb Knob

135

M-S008014

4

3/8 x 5/8 x .01 Spring

136

M-S001092

12

6-32 x 3/8 Phil. Screw

137

M-S032036

4

Paper Stop Lock Knob

138

M-O095260

4

Adjustment Screw

139

W-O095126

2

Upper Fold Plate

140

W-O095012

2

Paper Stop

141

W-A095125

2

Lower Fold Plate

Assemblies Available

W-A095255

1

Vacuum Roller Assembly

W-A095307

1

Feed Table Assembly

W-A095233

2

Guide Finger Assembly

W-A095310

1

Air Vacuum Manifold Assembly

WRA095103

1

Stacking Wheel Assembly

WRA095101

2

Fold Table Assembly

Optional

WRA03085C

1

3 Tooth Perforator 

WRA03085D

1

14 Tooth Perforator 

WRA03085A

1

Slitter 

Not Illustrated

M-S043058

1

1/4 NPT x 1/4 Pl. Pipe Ftg-Str.

M-S043057

2.25’ 1/4 ID x 3/8 OD Auto Vac Hose

M-S043059

1

3/8 NPT x 1/4 Pl. Pipe Ftg-90° Elb.

M-O095036

4

Clamp Spring

M-O095322

4

Paper Stop Clamp Stud

M-S043037

2.67’ Clear Vinyl Hose, Nose Pipe

M-S043037

2.10’ Clear Vinyl Hose, Exhaust

M-O003132

1

Stripper Springs

M-S037052

2

3/8 x 90 Street Elbow

Not Illustrated (cont.)

M-S031060

1

Stack Wheel Support Spring

M-S010010

2

5100-62 Ext Retaining Ring

M-S013050

2

5/8 X 3/4 X 3/16  Bushing

M-S002015

1

1/4-20 X 1/4 Set Screw

M-S002055

2

10-32X3/16 Brass Tip Set Scr.

M-S003082

2

10-32 x 3/16 SHC Screw

M-S037352

1

1/8 x 2 NPT Nipple

M-S037353

1

1/8 NPT x 90 Elbow

M-S043050

1

1/4 NPT x 1/2 x 90° Fitting

M-S043034

2

3/8 x 90 Hose Fitting

M-S043049

2

3/8 NPT x 1/2 Straight Fitting

M-S043032

1

1/4 Straight Hose Fitting

M-S010010

6

5100-62 Ext. Retaining Ring

M-S023011

6

O-Ring, .093 X .437 ID

M-S043035

.34’ 5/8” ID Air Pump Hose

M-S043035

.59’ 5/8” ID Vacuum Pump Hose

M-O095204

1

Bushing Retainer

M-S014021

2

Nyliner Bushing

M-O003079

2

Guide Roller Arbor

M-S037212

1

1613 SO Cord 8 Ft. Lg

PARTS LIST CONT.

Parts Diagram #2

251 Wedcor Avenue  •  Wabash, IN  46992

Phone:  (260) 563-0641  •  Fax:  (260) 563-4575

Email:  [email protected]   •   Website:   www.martinyale.com

Part No. M-S027502

Revised 4/02

Содержание 959AF

Страница 1: ...artin Yale Model 959AF Air Feed AutoFolder All components have been thoroughly inspected and performance tested to provide you with the best folder value in its class Before each machine is packed for shipment it must pass a critical performance test including folding scoring and perforating This folder can execute Half Double Half Zee French Baronial and custom folds within its paper size capacit...

Страница 2: ... 4 Left Side Cover 12 Right Paper Guide 5 Sheet Detector Block 13 Pump Vent Guard 6 Vacuum Roller 14 Conveyor Idler Shaft 7 Power Switch 15 Conveyor Belt 8 Front Panel 16 Guide Finger Assembly NOTE Fold Tables and Hoses are not shown for clarity Controls 1 Right Paper Guide Control 3 Vacuum Control 2 Air Control 4 Vacuum Gauge Right Side Cover 1 Circuit Breaker 2 Power Switch 3 Paper Feed Speed Di...

Страница 3: ... on the right paper guide NOTE Only the right paper guide air flow can be shut off 3 5 Installing The Sheet Detector Attach the sheet detector to the sheet detector block orange side out via the locking knob and washer Slide the sheet detec tor to the top position and tighten the locking knob Operational setting of the detector will be covered later in this manual 3 6 Installing The Timing Block T...

Страница 4: ...oving parts During setup operation and maintenance keep hands hair loose clothing and jewelry away from all moving parts Serious bodily injury could result Machine requires 115 VAC 15amp dedicated circuit Before connecting the folder power cord to a dedicated electrical outlet of the appropriate voltage be sure the speed control and pump motor switches are in the off position Plug the folder power...

Страница 5: ...he setting is too loose more than one sheet may enter the folding rollers If the setting is too tight no sheets may enter or intermittent feeding may occur The sheets that do advance into the rollers may have marks or flecks on the leading edge NOTE Because paper thicknesses vary and because of normal wear See Figure 5 the sheet detector gap must be set or reset each time the folder is used 4 2 2 ...

Страница 6: ...o prevent sheets from being blown back from the vacuum roller Place the magnetic side of the backstop on the feed table so the vertical side is set against the tail back end of the paper stack 4 2 5 Setup Of The Stacking Wheel Assembly The stacking wheel assembly is located at the rear exit side of the folder The function of the stacking wheels is to arrange the exiting material from the folder in...

Страница 7: ...t feed table paper guide The valve has two settings on and off Turn the valve off when refolding previously folded stock See Section 4 3 5 setup for a french fold and Section 4 3 6 setup for a baronial fold Turn the valve on for all other applications The center valve controls air flow paper lift to the feed table paper guides and the nose pipe The nose pipe is located in the sheet detector block ...

Страница 8: ... the positioning of the paper stop on the fold table Set up the feed table according to Section 4 2 2 Set the sheet detector as described in Section 4 2 1 Jog the paper to be processed on an Martin Yale Model 400 or Model 4200 Jogger or hand jog 4 3 5 Setup For A French Fold A french fold requires two steps or passes through the machine During step one the paper is folded in half and scored During...

Страница 9: ...ssory shaft journal by first rotating the journal counterclockwise Now pull straight out on the journal If the journal is difficult to remove place the hex key wrench through the hole in the journal and pull out 9 Slide the backup hub until the grooved part of the backup hub aligns with the point on the scoring wheel Repeat this procedure for the other scoring wheel 10 Engage and lock the lower ac...

Страница 10: ... damage the shafts and prevent free lateral movement of the accessories 6 Set the scoring roller by loosening the set screw with the provided hex key wrench Align the scoring roller s to the mark s on the sheet of paper and lock into position on the flat part of the accessory shaft Loosen the set screw in the backup hub s Disengage the lower accessory shaft journal by rotating the journal a fracti...

Страница 11: ...ean the folding rollers Use of any other cleaning product may damage the rollers Rubber Roller Cleaner Rejuvenator is available from your Martin Yale Dealer or from Martin Yale To clean the folding rollers follow this procedure 1 Remove the feed table folding tables the stacking wheel assembly and the top roller cover 2 Liberally spray Martin Yale Rubber Roller Cleaner onto a clean dry cloth 3 Bri...

Страница 12: ... follow this procedure 1 Disconnect power to the machine 2 Remove the speed control pump motor switch hand wheel the circuit breaker and the six right side cover mounting screws Remove the cover 3 The fold motor is located on the inside of the right main frame with the motor shaft extending through the frame The motor is held in place by four screws that extend through the frame The timing belt co...

Страница 13: ...he turnbuckle assembly by making 4 1 2 turns with the buckle and bring the locking nuts in contact with the buckle Do not lock the nuts in position at this time 3 Either by turning the vacuum roller forward by hand or by using the hand wheel to manually forward the machine align the edges of the countersunk holes in the vacuum roller with the front of the sheet detector 4 Place a sheet of paper ov...

Страница 14: ... the machine to perforate an 11 x 17 sheet in the center according to instructions in Section 4 4 Fold the sheet along the perforation and check to make sure the long sheet edges are parallel Minute adjustments can be made with the adjustment screw in 1 8 to 1 4 turn increments Your folder is now correctly aligned 5 4 Clearing A Jam When the folder is set up correctly jams are unlikely to occur be...

Страница 15: ...ding to instructions in Sections 4 1 4 2 8 and 4 5 The guide fingers may be set incorrectly See Sections 3 10 and 5 2 2 The folding rollers may be dirty or excessively worn Clean according to instructions in Section 5 1 3 After cleaning rotate the hand wheel slowly and observe the area between the folding rollers A gap between the first and second rollers on the right side may indicate a need for ...

Страница 16: ...ty will govern the length of drying time 16 Wiring Diagrams Parts List 110 volt 1 Speed Control M S045100 2 Roller Motor M S021048 3 Air Pump M S037219 4 Circuit Breaker M S045002 5 I O Switch M S033015 6 Power Cord M S037212 Parts List 220 volt ONLY 1 Speed Control M O095207 2 Roller Mtr 180VDC M S021050 3 3 5 Amp Breaker M S045194 4 I O Pump Switch M S033053 5 Noise Filter M S045193 6 16 3 220V ...

Страница 17: ...W O095265 1 Roller Guard Bracket RH Item Part No Qty Description 59 M S037347 1 Vacuum Gauge 1 8 NPT 60 M S013010 3 3 8 ID Flanged Bushing 61 W O095294 1 Side Cover Mount Bracket LH 62 W S022019 1 44T Timing Pulley w Flange 63 M S025010 2 210 XL037 Timing Belt 64 M S022021 2 60 15T Timing Pulley 65 M S025008 1 144 XL037 Timing Belt 66 M O095903 1 14T 3 8 ID Nylon Gear 67 M S013053 1 1 2 X 5 8 X 1 ...

Страница 18: ...18 Parts Diagram 1 ...

Страница 19: ...19 ...

Страница 20: ... 14 Tooth Perforator WRA03085A 1 Slitter Not Illustrated M S043058 1 1 4 NPT x 1 4 Pl Pipe Ftg Str M S043057 2 25 1 4 ID x 3 8 OD Auto Vac Hose M S043059 1 3 8 NPT x 1 4 Pl Pipe Ftg 90 Elb M O095036 4 Clamp Spring M O095322 4 Paper Stop Clamp Stud M S043037 2 67 Clear Vinyl Hose Nose Pipe M S043037 2 10 Clear Vinyl Hose Exhaust M O003132 1 Stripper Springs M S037052 2 3 8 x 90 Street Elbow Not Ill...

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