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JULY 19, 2017 

STM-E, STM-EL, STM-EX & STM-ELX STERILIZERS

MISCELLANEOUS COMPONENTS

CAST-IN HEATING ELEMENTS

Located under the sterilizing cylinder is a bank of (3) U-

shaped heating elements. These elements are welded in 

place in a protective aluminum shield. The elements can-

not be removed, and in the unlikely event that one or all 

fail, the complete cylinder must be replaced. 

THE LOW  WATER CUT-OFF (MANUAL RESET) 

Fastened to a special mounting brace behind the front 

panel, the Low Water Cut-Off acts to shut off the complete 

unit, should the water run dry. The Low Water Cut Off is 

factory set, to shut the unit off when the cylinder tempera-

ture rises between 380

o

 and 440° Fahrenheit. 

When the Sterilmatic is turned on without water or the 

water has been evaporated away, the temperature of 

the aluminum sterilizing cylinder will rise and by heat in-

duction effect the Low Water Cut-Off. Its inner electrical 

contacts will be forced open from heat expansion, thus 

cutting off the flow of electric current to the heating ele

-

ments. With the replacement of water into the cylinder 

the cylinder temperature will drop and the contacts of the 

Low Water Cut-Off can be again closed. The unit will only 

restart after the manual button has been re-set. 

THE ELECTRIC CONTACTORS

The Electric Contactors are located on the top of the unit, 

underneath the top flue cover. These important compo

-

nents receive an electrical impulse when the Timer is 

turned on. When the unit reaches a pre-set pressure of 

13-13.5 PSI the #1 switch will cut out causing the front 

contactor to become de-energized. This, in turn, will dis-

connect the left and right bank of heaters and the timer 

motor will start. 

THE TIMER

The Sterilmatic is put into operation with the manual set-

ting of the timer. With the setting of the timer, an electrical 

current is directed to the pressure control. The current en-

ergizes the pressure control, which activates the contac-

tor coils to cause a current flow to the heating elements. 

When the cylinder pressure reaches 13 to 13.5 PSI, the 

timer motor and pilot light are energized. At the end of 

the cycle the timer will cut off the flow of electricity to all 

the components except the exhaust, the exhaust solenoid 

and the timer motor. They will revert back to their original 

deactivated state. The timer motor and pilot light will con-

tinue to be energized after the timed sterilizer cycle has 

been completed and for two additional minutes. Only after 

this will the timer and white pilot light be de-energized. If 

the timer fails to operate the Sterilmatic, replace it. The 

timer is replaceable only as a complete unit as factory 

repairs to it would not be practical in the economical inter-

ests of the customer.

THE STEAM PRESSURE GAUGE

The Steam Pressure Gauge registers the pressure of 

steam, which is within the sterilmatic sterilizing chamber. 

To replace this unit, it is necessary to disconnect the cop-

per tubing and to remove the two nuts holding the gauge 

framework in place.

THE SAFETY VALVE

The Safety Valve is factory set to automatically open and 

exhaust excess steam from within the sterilizing cylinder, 

thereby assuring that operating pressures remain within 

safe limits. The lever action of the safety valve must be 

free to operate unrestricted at all times. If the Safety Valve 

should leak continually with a pressure build-up or should 

it cause an interruption on a sterilizing cycle premature-

ly (below 124° Centigrade on the temperature gauge), 

it must be replaced. However, the temperature gauge 

should first be checked for accuracy. 

THE FLUE

The Flue serves as a protective shield for the steam trap 

safety valve, exhaust valve, and electrical components as 

well as a mounting base for the control panel. The pres-

sure gauge, dial thermometer, exhaust valve switch and 

timer, protrude through the control panel. The Flue cover 

may be removed to allow more room for servicing the 

control components. The control panel face may then be 

removed by unscrewing the sheet metal screws, which 

mount it to the Flue.

THE EXHAUST SOLENOID VALVE

The exhaust solenoid is normally closed and only opens 

at the end of the cycle when it is energized.

Figure 7 

Содержание STM-E

Страница 1: ...FORGE Telephone 802 658 6600 Fax 802 860 3732 www marketforge com P N 14 0412 Rev F Superseding All Previous Parts Lists The Company reserves the right to make substitution in the event that items specified are not available ERRORS Descriptive and or typographic errors are subject to correction ...

Страница 2: ...E STM EL STM EX STM ELX STERILIZERS TABLE OF CONTENTS DOOR ASSEMBLY ADJUSTMENT 3 FULCRUM AND DRAIN ASSEMBLY 5 PRESSURE ACTUATED TEMPERATURE CONTROL 6 MISCELLANEOUS COMPONENTS 8 TROUBLESHOOTING 10 ILLUSTRATED PARTS LIST 11 ...

Страница 3: ...der to adjust the Steril matic Door to a tighter closed position to prevent steam from leaking by the door gasket as pressure builds up it is necessary to loosen the locknut and back off the screw at least one quarter of a turn and re tighten the locknut Figure 2 THE DOOR GASKET Keep the gasket clean With normal closing and locking of the door assembly a steam tight seal should be made between the...

Страница 4: ...n the sequence described below 1 First lift off and remove the two pan supports to ex pose the door linkage on either side of the inner steril izing chamber 2 Raise the door to a fully opened position and dis engage the door spring from each of the door spring studs Accomplish this by counteracting the force of the door lift spring with one hand while working the end of the door spring off the spr...

Страница 5: ...Use only a dry lubricant such as graphite as oil or grease will tend to attract dirt to this area ITEM PART NO DESCRIPTION 1 10 3116 1 4 20 X 5 8 helicoil 2 10 1999 10 32 Machine screw 1 5 8 long 3 10 2358 1 4 20 fulcrum nut 4 10 2087 1 4 20 allen set screw 5 10 3111 1 4 20x 3 8 helicoil 6 10 2513 1 4 Shakeproof washer 7 10 1763 1 4 20 Machine screw 3 4 long 8 95 0120 Bearing spacer 9 95 0198 Bron...

Страница 6: ...ontrol is fac tory set as follows Outer bank of elements OFF at 13 0 13 5 PSI Center bank of elements OFF at 15 5 15 0 PSI minor compensating adjustments can be made by turning the adjusting screws counter clockwise to increase pres sure and clockwise to decrease pressure Both screws should be turned the same amount when making an ad justment NOTE When resetting this control for elevations above s...

Страница 7: ...alling pressure at approxi mately 1 05 kg cm2 controlling center heater element only Thus a balancing effect of steam pressure build up and heater element current is constantly maintained during the sterilizing cycle When the Timer signifies the end of the cycle the electric current to the contactors will auto matically be broken Figure 6 CHECKING THE 110 C SETTING STM ELX The Unit should be compl...

Страница 8: ...ents When the cylinder pressure reaches 13 to 13 5 PSI the timer motor and pilot light are energized At the end of the cycle the timer will cut off the flow of electricity to all the components except the exhaust the exhaust solenoid and the timer motor They will revert back to their original deactivated state The timer motor and pilot light will con tinue to be energized after the timed sterilize...

Страница 9: ... build up of live steam during a cycle of sterilization Also a slot is milled at an angle through the seat to allow a constant bleed off of a slight amount of steam during the cycle to completely eliminate any air pockets in the cylin der Failure of the trap to operate properly will result in an uneven distribution of live steam within the compartment How it works With the introduction of steam in...

Страница 10: ... turely 1 Remove lower front panel and see if the heating elements are working 2 Replace the thermometer within the steam trap 3 Check for incorrect adjustment on temperature control Readjust 4 Check for worn gasket or make door adjustment 5 Replace safety valve Unit releases pressure before cycle has terminated on timer 1 Low water cut off has functioned prematurely 1 Replace low water cut off Ti...

Страница 11: ...noid 8 3 10 1054 10 1054 Elbow Street 3 8 NPT 9 1 10 1017 10 1017 Adapter 5 8 OD Tube x 3 8 MNPT 10 1 10 1057 10 1057 Union 3 8 NPT 11 1 10 7988 10 7988 Bushing Hex Reducing 1 4 MNPT 12 1 10 3741 10 3741 Bushing Hex Reducing 3 8 NPTx1 4 NPT 13 1 10 3918 10 3918 Fitting 1 4 Comp X 1 4 MNPT 14 1 10 7942 10 7942 Valve Safety 17PSIG 15 2 10 3352 10 3352 Tee 1 2 NPT Brass 16 1 10 3327 10 3327 1 2 NPT S...

Страница 12: ... Coil 3 N A 2 10 5943 Contactor 240V Coil 4 1 10 6290 N A Timer 120V 4 N A 1 10 6873 Timer 240V 5 1 10 9268 1 10 9268 Temperature Gauge 6 1 10 6515 N A Relay 120V 6 N A 1 10 6874 Relay 208 240V 7 1 10 6005 1 10 6005 Terminal Block 8 1 10 9267 1 10 9267 Pressure Gauge 9 1 08 6469 1 08 6469 Fuse Holder 10 1 10 5990 1 10 5990 Low Water Cut off 11 1 09 6483 N A Contactor 75 Amps 120V 11 N A 1 09 6484 ...

Страница 13: ...tactor 240V Coil 3 1 10 6290 N A Timer 120V 4 N A 1 10 6873 Timer 240V 4 1 10 9268 1 10 9268 Temperature Gauge 5 1 10 6515 N A Relay 120V 6 N A 1 10 6874 Relay 208 240V 6 1 10 6005 1 10 6005 Terminal Block 7 1 10 9267 1 10 9267 Pressure Gauge 8 1 08 6469 1 08 6469 Fuse Holder 9 1 10 5990 1 10 5990 Low Water Cutt Off 10 1 09 6483 N A Contactor 75 Amps 120V 10 N A 1 09 6484 Contactor 75 Amps 240V 11...

Страница 14: ... 2652 Flue Outer Case Wrap 3 1 95 2650 Upper Case Front 4A 1 98 4372 Lower Case Front w cutout 4B 1 98 4373 Lower Case Front Access Panel 5 1 10 6363 Insulation Body 6 1 10 6365 Insulation Back 7 1 10 6364 Insulation Bottom 8 1 95 0465 Bottom Cover for Elements 9 1 98 4217 Cylinder 208V 240V Shown with Door Assy 10 10 5938 Plate Drain Panel Clean Instr ...

Страница 15: ... QTY PART NO 1 1 95 3196 Outside Case Left Side 2 1 95 3195 Outside Case Right Side 3 1 95 3194 Outside Case Back 4 1 10 0226 Handle Bumper 5 1 95 3484 Terminal Box Cover 6 2 95 2545 Pan Rack 1 Left 1 Right 7 1 95 2637 Condensate Baffle Upper 8 1 95 3207 Perforated Water Splash Baffle 9 4 95 3284 Wear Strip ...

Страница 16: ...zel 2 10 1722 10 1722 Round Head Machine Screw 6 32 3 10 9280 10 9279 Control Panel 4 10 5052 10 6669 10 5052 10 6669 Pilot Light Red 5 10 9267 10 9271 10 9267 10 9271 Pressure Gauge 6 10 5999 10 5999 Switch 7 10 9268 10 9268 Temperature Gauge 8 10 0189 10 0189 Timer Knob 9 10 5940 10 6876 10 5940 10 6876 Pilot Light White 10 10 5990 10 5990 Low Water Cut Off 11 10 0051 Knob ...

Страница 17: ...JULY 19 2017 17 STM E STM EL STM EX STM ELX STERILIZERS ILLUSTRATED PARTS LIST 10 9 11 12 13 3 4 5 6 7 1 2 8 14 15 16 Door Handle Assembly ...

Страница 18: ...Door Handle Bearing Plate 12 10 2513 1 4 Shakeproof Lockwasher 13 10 1731 1 4 20 Machine Screw 5 8 Lg 14 95 0190 Door Lock Casting Assy Items 1 through 6 15 95 0145 Door Lock Knob Assy Items 1 through 7 16 95 0144 Complete Door Handle Assy Items 1 through 13 17 95 0198 Handle Bushing Not Shown MISCELLANEOUS PARTS NOT SHOWN STM E L STM E L X DESCRIPTION QTY PART NO QTY PART NO 1 95 2606 Temperature...

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