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Mareli Systems

1. PURPOSE

The boiler is purposed to heat domestic and public premises by the means of pellets. The boiler is 

equipped with a steel water jacket designed for heating systems with water temperature up to 90º 

C at a maximum super pressure up to 0,15 Mpa. Tests are run at pressure of 0,3 Mpa. 

The boiler is designed and manufactured to work with A-class pellets only

( DIN  plus  51731 ) with the following characteristics:

What are the pellets.

The pellets are produced by compressed wooden 

waste left from the production of various furniture, 

sawmills and others. This type of fuel is environ-

mentally friendly because in the production pro-

cess no agglutinate agents (glues, resins and oth-

ers) are added. Actually, the integrity of the pellets 

is guaranteed by the lignite – a natural ingredient 

contained in the wood itself. While the wood has a 

calorie capacity of 4.4 kW/kg (15% humidity at 18 

months drying), the pellets have 5.2 kW/kg.

•  Material 100% pure conifer or broad-leaf wood;

•  Diameter Ф6/8 mm;

•  Length 20-30mm;

•  Calorie capacity 5.2 kW/kg;

•  Ash content < 8%;

The use of pellets with characteristics different from the recommended may result in power de-

crease, unstable and inconsistent work of the boiler. 

Info: To ensure the proper work of the boiler the pellets must be stored in a dry place!

Recharging of pellets can be done during work, with the following sequence:

1. Open the bunker (located at the top of the product);

2. Fill the hopper, using non-combustible container;

3. Close the lid of the bunker;

Attention!!!  Use gloves! Beware of hot surfaces!

The boiler  consists of a boiler body, pellet hopper and a pellet burner. The burner can be fitted 

to the right of the boiler or left, upon request.

The boiler body is constructed of sheet steel, stainless steel and corrosion resistant materials 

throughout the flue gas circuit as well as all parts that may be in contact with condensate. Com-

bustion chamber is cylindrical and the flue pipes are arranged around this chamber.

At the rear of the boiler there are placed hydraulic connections as well as flue gas pipe and 

condensate drain. The condensate discharges through a drain at the bottom of the boiler, where 

a water trap is installed.

The boiler includes an automatic cleaning system of the burner plate, which wipes ashes onto a 

manually removable ash drawer. It also includes an automatic water jet system for cleaning the 

heat exchanger flue gas pipes.

Содержание ECOPELLET STAR

Страница 1: ...CONDENS BOILER Assembly and exploitation manual Please read these instructions carefully before installing and or lighting the appliance for the first time Keep this document near the appliance in a place which can easily be reached ...

Страница 2: ...ct setupmaycausehazardousconditionsand orincorrectfunctionoftheboil Donotwashtheboilerwithwater Watercangetinsidethefireplaceanddamagetheelectronicsandcauseanelectricshock Donotputclothestodryontheboiler Anyclotheshangersandotherobjectsmustbelocatedwithinareasonabledistance fromthefireplace Firehazard Theuserisfullyresponsiblefortheproperuseoftheproductwhichexemptsthecompanyfromliabilityofanyusers...

Страница 3: ...ts with characteristics different from the recommended may result in power de crease unstable and inconsistent work of the boiler Info Toensuretheproperworkoftheboilerthepelletsmustbestoredinadryplace Rechargingofpelletscanbedoneduringwork withthefollowingsequence 1 Openthebunker locatedatthetopoftheproduct 2 Fillthehopper usingnon combustiblecontainer 3 Closethelidofthebunker Attention Usegloves ...

Страница 4: ...4 Mareli Systems 2 TECHNICAL DATA 211 mm 746 mm 158 mm 1120 mm 1132 mm 383 mm 1133 mm 1358 mm 490 mm 467 mm ...

Страница 5: ...5 Mareli Systems 1 2 3 4 5 1 2 3 4 5 Boiler body Ash box Boiler burner Pellet hopper Exhaust fan ...

Страница 6: ... 6 ф mm 8 8 Φ6 Φ8 Φ6 Φ8 m m 6 6 m m m m m 8 8 6 6 m m m 6 6 m A B C D E 1 2 3 4 5 6 7 D 2 A Neighboring wall B The rear wall C Sidewall D Floor protection E Ignitable element 1 50 mm 2 600 mm 3 400 mm 4 300 mm 5 1500 mm 6 60 mm 7 800 mm ...

Страница 7: ...ustion chamber spirals Condensation chamber cleaning mechanism Thermal isolation combustion chamber 4 5 10 11 Burning pot External ash container Combustion chamber temperature sensor Combustion chamber cleaning mechanism TOP 9 Refractory plate combustion chamber 6 Condensation chamber water connection ...

Страница 8: ...h screen display Lambda regulation Optional Vacuum sensor Combustion Fan Motor cleaning mechanism Burning pot 15 16 21 Combustion chamber cleaning mechanism Bottom Motor cleaning mechanism TOP Auger Motor return flame protection 20 Auger Motor 17 Vacuum pump Optional ...

Страница 9: ...mm in front of the fireplace and not less than 400 mm on both sides and at the back of the wall Minimum distances from the wall to the boiler should be at least 400 mm The mini mum space in front of the fireplace should be 1500 mm The minimal distance of the boiler from combustion materials should be no less than 1500 mm The door of the fireplace should be closed tightly during the work process Op...

Страница 10: ...10 Mareli Systems CHECK ITEMS BEFORE INSTALLATION Chimney exit Chimney Connection to chimney Connection to the boiler Security distances The floor Inlet air The chimney revision door ...

Страница 11: ...ngtobeuseditmustbewashedseveraltimestoensuretheremovalofany accumulateddirtonthesurfacesofthewaterjacket Donotdrainthecirculatingwateroftheinstallationduringthenon heatedseason Chemicaltreatmentofthecirculatingwaterisnotrecommended Radiator Deaerator Expansion vessel Return Valve Lyra Boiler BOILER Pump Radiator Radiator Radiator Mareli Systems provides a warranty and out of warranty service and r...

Страница 12: ...MNEY EXITS ANTI WIND Chimney The chimney or the duct component must conform with the following requirements to be airtight waterproof and prop erly insulated to be constructed with materials resistant to the normal mechanical wear and to the heat coming from the combustion products and condensation The chimney must be built out off a stainless steel material re sistant to the aggressive action of ...

Страница 13: ...ion External wall Connection to chimney Flue gas connection T connection The chimney revision door Heat generator Attention In order for the product to function efficiently the chimney must be built out of a stainless steel material resistant to the aggressive action of temperature and combustion products ...

Страница 14: ...tion are re spected and maintained In the cases when the chimney draft is no longer sufficient the vacuum sensor compensates for this by increas ing the RPM of the exhaust fan 4 Cleaning Cleaning the fireplace should be done only when cold The cleaning of the combustion chamber must be carried out daily For this purpose make sure the fireplace has ceased operation and is completely cold Pull up th...

Страница 15: ...15 Mareli Systems Combustion chamber cleaning mechanism for the Turbulators Condensation chamber cleaning mechanism for the Turbulators ...

Страница 16: ...16 Mareli Systems Cleaning mechanism for the Burning pot Cleaning mechanism for the Ash chamber Motor cleaning mechanism for Ash chamber ...

Страница 17: ...17 Mareli Systems PROCEDURE FOR SERVICING THE BURNING CHAMBER TOP DECORATION THERMAL INSULATION 1 1 Remove the top decoration in order to access the top door of the burnning chamber ...

Страница 18: ...18 Mareli Systems 2 2 Remove the sensor for measuring the temperature inside the burn ing chamber ...

Страница 19: ...19 Mareli Systems 3 3 Remove the 4 scrwos from each side of the combustion chamber door ...

Страница 20: ...20 Mareli Systems 4 4 User the 2 handles in the center to remove the combustion cham ber door Here you have access to the automatic cleaning mecha nism for the turbulators ...

Страница 21: ...21 Mareli Systems 5 5 In order to access the main combustion chamber simply remove the inner combustion chamber door ...

Страница 22: ...22 Mareli Systems 6 6 In case of maintenance you can remove the main combustion chamber by picking up from the sides ...

Страница 23: ...23 Mareli Systems 7 7 In order to access the lower combustion chamber open the exteri or decorative door ...

Страница 24: ...24 Mareli Systems 8 8 In order to access the lower combustion chamber open the interior door by pulling the lever in an upward manner ...

Страница 25: ...25 Mareli Systems 9 9 Remove the screw in order to free the combustion pot and it s cleaning mechanism ...

Страница 26: ...26 Mareli Systems 10 Once the holding screw is removed the combustion pot unit can be easily accessed for maintenance 10 ...

Страница 27: ...27 Mareli Systems PROCEDURE FOR CLEANING THE ASH CONTAINER 1 1 Pull the handle towards the right in order to free the ash container ...

Страница 28: ...28 Mareli Systems 2 2 Pull the ash container towards the left in order to detach it from the boiler ...

Страница 29: ...29 Mareli Systems 3 3 Pull the handle of the ash container to move it to an area dedicated for the ash disposal ...

Страница 30: ...30 Mareli Systems 4 4 Pull the lever on the side of the ash container it order to empty its content ...

Страница 31: ... Mareli Systems PROCEDURE FOR ACCESSING THE CONDENSATION UNIT In order to gain access to the condenser unit you must remove the decorative cover You can do this by pushing the cover upwards and then back ...

Страница 32: ...Systems K400 TOUCH SCREEN DISPLAY 1 HOMEPAGE Errors Code Date Time HOMEPAGE 1 2 Main Temperature Main Thermostat Functioning State ON OFF Settings Display Info Chrono 11 24 Fri 14 Oct 2016 65 21 C IGNITION Er 01 ...

Страница 33: ... 3 Auger Aux1 Pump 1 Aux1 Pump 2 Aux3 HOMEPAGE 2 2 L6 L7 L8 System activity LEDS The Quick visualization of the system main function is accessed through a vertical swipe to the top side of the screen SPECIAL LEDS 65 22 C IGNITION 12 18 Ven 14 Ott 2016 Er52 Function Winter Mode Power Chrono Wood PA Weekly Winter Wood Pellet Pellet Wood Chrono enable Chrono disable Summer ...

Страница 34: ... Oct 2016 65 21 C IGNITION Er 01 Er10 10 50 11 20 11 20 11 20 11 20 Er 53 Er 53 Er 53 Er 53 Error List By clicking on you can see the errors stored by date time and description Scroll to unlock Error 16 Auger speed regulation failure When this message is on screen this means that the product is in blocking mode and you can remove the error You can do this by swiping to the right in the center of t...

Страница 35: ...u 12 18 Ven 14 Ott 2016 28 22 C RECUPERO ACCENSIONE Er52 12 18 Ven 14 Ott 2016 28 22 C RECUPERO ACCENSIONE Er52 COMBUSTION HEATING REMOTE PANEL MANUAL LOADING RESET SERVICE Setting Menu 11 24 Ven 14 Ott 2016 65 C IGNITION Er 01 From this screen it is possible to view all the variables for the proper functioning of the heating system Info Menu Water Pressure Smoke Temperature Boiler Temperature Buf...

Страница 36: ...03 15 04 30 09 00 11 30 21 15 23 30 Start Stop 01 02 04 03 05 15 30 00 45 15 02 03 05 04 06 00 15 45 30 00 To edit the time slots press on the corresponding Frame Time Scroll Up or Down to change the System on off Time 5 INTERNAL MENU STRUCTURE Potenza Pellet 5 5 5 5 Ricetta Pellet Calibrazione Coclea Calibrazione Ventilatore Gestione Combustione Potenza Pellet 5 Gestione Combustione Pellet Recipe...

Страница 37: ...control panel is 17 and subsequently the others according to the number provided by the system Control panel restart this function allows the control panel to be restarted Sound this function allows the user to enable disable the sounds emitted from the control panel Delete error list this password protected function the same as in the technical menu allows the user to delete the list of errors re...

Страница 38: ...ort circuited Switch off the board and check the Lambda sensor connec tions Replace the sensor EL05 Heating voltage supply too low Disconnect Lambda Module from 230Vac and check all the fuses of the board Check that the line voltage is 230Vac 20 EL06 Lambda Sensor voltage supply too low Disconnect Lambda Module from 230Vac and check all the fuses of the board Check if there are short circuits in t...

Страница 39: ... 57 SIG GND 56 5v 60 59 SIG GND 62 61 SIG GND 70 69 68 67 66 65 64 63 F N F N F N 72 71 GND 12V POWER CABLE AUGER 1 PRESSURE SWITCH PROTECTION RETURN FLAME AUGER 2 IGNITER PUMP 1 PUMP 2 VALVE BRAZIER CLEANING ENGINE CLEANING ENGINE 1 DISPLAY LAMBDA BOARD FLOW GAS TEMPERATURE PROBE COMBUSTION CHAMBER EXHAUST PROBE VACUUM SENSOR RED BROWN BLACK BOILER PROBE SAFETY THERMOSTAT WATER EXHAUST FAN SECOND...

Страница 40: ...tus LED 2 Communication LED 3 Supply SECONDERY VALVE PRIMARY VALVE POWER CABLE 1 2 3 4 5 6 F N 7 8 9 10 11 12 13 14 18 17 16 15 22 21 20 19 26 25 24 23 28 27 Ros Gia Bla Gri Ver Ner BLACK GREEN GREY WHITE YELLOW RED LAMBDA PROBE DIAGRAM LAMBDA BOARD ...

Страница 41: ......

Страница 42: ...they are due to printing or transcription errors We reserve the right to make any change that appears to be necessary or useful without harm the essential characteristics Mareli Systems MareliSystems IndustrialZone Simitli 2730 RegionBlagoevgrad Bulgaria info mareli systems com www mareli systems com ...

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