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User Manual - Sigillo

®

 - 3 

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UMMARY

 

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6

6

 

1.1 Introduction ...................................................................................................................................................................... 6

 

1.2 Explanatory convention.................................................................................................................................................... 6

 

1.3 Information on the use of the machine ............................................................................................................................. 6

 

1.3.1 Restrictions of use on the Motor Control Unit .......................................................................................... 6

 

1.4 Product warranty .............................................................................................................................................................. 6

 

1.5 

Declaration of Conformity and Manufacturer’s CE Mark

 .................................................................................................. 6

 

1.5.1 Facsimile of EC Declaration of Conformity .............................................................................................. 7

 

1.5.2 

Facsimile of Manufacturer’s CE Marking Plate

 ....................................................................................... 8

 

1.6 Prohibition of putting into service ..................................................................................................................................... 8

 

1.7 General Directions ........................................................................................................................................................... 8

 

1.8 The importance of the manual ......................................................................................................................................... 9

 

1.8.1 Adequateness .......................................................................................................................................... 9

 

1.8.2 Conservation............................................................................................................................................ 9

 

1.8.3 Comprehension ....................................................................................................................................... 9

 

1.8.4 Illustrations ............................................................................................................................................... 9

 

1.8.5 If the Manual is Lost ................................................................................................................................ 9

 

1.8.6 Conveying notions and manual, information. .......................................................................................... 9

 

1.8.7 How do I convey notions in the correct way? .......................................................................................... 9

 

1.8.8 How can I demonstrate that the notions have been conveyed? ............................................................. 9

 

1.8.9 Forms for conveying notions and manual ............................................................................................. 10

 

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1

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3

3

 

2.1 Covering System functions ............................................................................................................................................ 13

 

2.2 Covering System movements ........................................................................................................................................ 13

 

2.3 Covering System main components .............................................................................................................................. 13

 

2.4 Danger zone, exposed person, operator: definitions ..................................................................................................... 13

 

2.5 

Situations of risk and dangers for people’s health

 ......................................................................................................... 14

 

2.5.1 Danger of slipping and falling ................................................................................................................ 14

 

2.5.2 Danger of limb crushing and/or shearing injuries .................................................................................. 14

 

2.5.3 Danger of crushing ................................................................................................................................ 15

 

2.5.4 Danger of crushing from the automatic rear closing system (optional) ................................................. 15

 

2.5.5 Danger of snagging and consequent danger ........................................................................................ 15

 

2.5.6 Danger of detachment 

and covering’s projection

 .................................................................................. 16

 

2.6 Environmental and operative situations that can damage the covering ......................................................................... 16

 

2.6.1 Danger of unloading material with the covering not completely folded on the front .............................. 16

 

2.6.2 Danger of bows bending ........................................................................................................................ 16

 

2.6.3 Danger of ice forming ............................................................................................................................ 16

 

2.6.4 Wind dangers......................................................................................................................................... 17

 

2.7 What has not to be done with the covering .................................................................................................................... 17

 

2.8 Residual risk .................................................................................................................................................................. 18

 

2.9 Safety services and documentation provided to the user............................................................................................... 18

 

2.9.1 Training course ...................................................................................................................................... 18

 

2.9.2 User manual delivery ............................................................................................................................. 18

 

2.9.3 Safety signs and signals on the machine .............................................................................................. 18

 

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2

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0

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3.1 Manually-operated version ............................................................................................................................................. 20

 

3.1.1 Unfolding the Sigillo

®

 for covering the tipper body ................................................................................ 20

 

3.1.2 Folding the Sigillo® for uncovering the tipper body ............................................................................... 20

 

3.1.3 In case of empty tipper body ................................................................................................................. 20

 

3.2 Electrical-operated version ............................................................................................................................................ 21

 

3.2.1 Description of the Motor Control Unit (MCU) ......................................................................................... 21

 

3.2.2 Emergency pushbutton key, safety shutdown ....................................................................................... 21

 

Содержание Sigillo

Страница 1: ...COVERING SYSTEM FOR TIPPER TRUCKS User Manual with Maintenance Register English Translation of the original instructions in Italian language...

Страница 2: ...rves the right to make changes at any time without notice All mentioned product names and trademarks are exclusively owned by the respective holder Marcolin Covering s r l took great care in editing t...

Страница 3: ...ring System main components 13 2 4 Danger zone exposed person operator definitions 13 2 5 Situations of risk and dangers for people s health 14 2 5 1 Danger of slipping and falling 14 2 5 2 Danger of...

Страница 4: ...k the cables tensioning and conservation status 28 4 4 5 Lubricate and grease 29 4 4 6 Check the elastic strings with hooks or the automatic lateral hooks only if installed 30 4 4 7 Replacement of bro...

Страница 5: ...User Manual Sigillo 5 6 1 Reference diagram for electrical connections 48 6 2 Printouts for certifying the training course completion 49...

Страница 6: ...IMPROPER USE The machine s lifecycle depends on the frequency of its use and the preservation status in which it is maintained 1 4 Product warranty The covering is supplied according to the contractua...

Страница 7: ...User Manual Sigillo 7 1 5 1 Facsimile of EC Declaration of Conformity...

Страница 8: ...ors maintenance personnel and those authorised to use it are required to know the contents of this manual The owner of the machine is committed to personally check that people in charge are adequately...

Страница 9: ...n our opinion the manual should be kept constantly inside the machine If the manual is lost the operator is obliged to notify the safety manager immediately who will then request a copy from the manuf...

Страница 10: ...OWN RESPONSIBILITY to have received and understood enough instructions on the functioning of the machine to have received and took the instruction manual and to commit himself to understanding its con...

Страница 11: ...THE MANUAL TO THEIR SUCCESSOR OR NEW OWNER IN WITNESS IN WITNESS PREVIOUS OPERATOR NEW OPERATOR Date CONVEYANCE OF NOTIONS AND OF THE MANUAL AMONG OPERATORS The undersigned Mr Mrs resident in residen...

Страница 12: ...NOTIONS AND DELIVER THE MANUAL TO THEIR SUCCESSOR OR NEW OWNER IN WITNESS IN WITNESS PREVIOUS OPERATOR NEW OPERATOR Date CONVEYANCE OF NOTIONS AND OF THE MANUAL AMONG OPERATORS The undersigned Mr Mrs...

Страница 13: ...ning system depending on the model it could be supplied with a hermetic closure with elastic strings with hooks 5 Folding and lifting system of the tarpaulin 2 4 Danger zone exposed person operator de...

Страница 14: ...shearing injuries Putting fingers between the running cables of the covering inside the tensioning systems or into any gaps in the covering mechanism causes limbs to be crushed and or sheared WARNING...

Страница 15: ...of the tarpaulin by hand This system requires particular surveillance by the operator in fact it is essential that before closing it the operator verifies that there are nobody behind the tipper body...

Страница 16: ...and damage it irreversibly The additional stresses caused by a running vehicle with a damaged or malfunctioning covering system may also cause the detachment and projection of the covering in the road...

Страница 17: ...ees in leaf begin to sway 28 4 38 5 MODERATE BREEZE 4 Dust and loose paper raised Small branches begin to move 19 4 28 4 GENTLE BREEZE 3 Leaves and small twigs constantly moving light flags extended 1...

Страница 18: ...to the final user Marcolin Covering s r l or authorised retailer installer gives the owner or delegated operator a training and apprehension course on all the necessary procedures to start conduct sto...

Страница 19: ...User Manual Sigillo 19 on the Motor Control Unit only for the electric operated version...

Страница 20: ...folded on the tipper body proceed as follows to fold again the covering 1 Remove all the elastic strings if provided in the version installed on your vehicle from the lateral hooking points so that th...

Страница 21: ...ty 3 2 2 Emergency pushbutton key safety shutdown The emergency pushbutton key is required for setting the machine in SAFETY SHUTDOWN to prevent that unauthorised persons could power up the machine Th...

Страница 22: ...om the front hooks so that the covering can move freely 3 Insert the key in the emergency pushbutton 4 Turn the key in CLOCKWISE direction to unlock the emergency pushbutton for giving the consent to...

Страница 23: ...he Motor Control Unit 3 For setting the machine in SAFETY SHUTDOWN if it is necessary to leave the vehicle unattended remove the key from the emergency pushbutton no 4 3 2 10 Folding of the Sigillo ta...

Страница 24: ...out a quick but attentive control to verify that everything is in good order before moving the vehicle on the road 3 3 Using the optional accessories if installed 3 3 1 Automatic rear closing device...

Страница 25: ...n exception It is important to contact as a matter of priority if the emergency situation allows it the local installer for getting detailed information about the procedure to apply WARNING Before ope...

Страница 26: ...the bearing 6 Tighten up the emergency handle in the centre of the shaft paying attention to introduce the round pin into its proper seat 7 Tighten up the handle screw to the end using if necessary a...

Страница 27: ...E MACHINE IDLE AND MACHINERY DEACTIVATED Put out the Maintenance in progress sign The manufacturer denies any responsibility Do not carry out DIY type interventions the machines are dangerous and must...

Страница 28: ...INTENANCE EXTRAORDINARY MAINTENANCE CHECK METAL STRUCTURE AND BOWS quarterly Yearly c o manufacturer or authorised workshop WARNING If damages are ascertained DO NOT START THE MACHINE bring it to a Ma...

Страница 29: ...horised workshop GREASE the JOINT OF THE HANDLING ROD hand operated version Make use of lithium based grease GREASE THE INTERNAL JOINT BETWEEN PINION AND GEAR hand operated version Make use of lithium...

Страница 30: ...G HOOKS monthly Yearly c o manufacturer or authorised workshop Replace the hooks at the first sign of wear and tear 4 4 8 Check the contact plates only if installed OPERATION ORDINARY MAINTENANCE EXTR...

Страница 31: ...RDINARY MAINTENANCE EXTRAORDINARY MAINTENANCE CHECK PULLEYS monthly Yearly c o manufacturer or authorised workshop Verify that the various pulleys 60 and 100 are free of damage so that the covering ca...

Страница 32: ...mpty and clean to avoid any sliding and falling Wear suitable protective clothing DO NOT WALK ON THE TARPAULIN The manufacturer denies any liability 3 Inside the tipper body remove the cable ties whic...

Страница 33: ...turer denies any liability 2 On the frontside of the tipper body remove the profile which fastens the tarpaulin 3 Inside the tipper body remove the cable ties which fasten the tarpaulin to the bows 4...

Страница 34: ...ble it is strictly mandatory to wear gloves in order to prevent hand injuring caused by the possible fraying of the metal mesh Removing the cable and installing the new one Loosen the rear tensioner p...

Страница 35: ...of our directive specifications the cable must be passed through the outermost hole For convenience insert the whole length of the cable in the various elements operating as follows Positioning the l...

Страница 36: ...he cable of the handling system runs 1 BOW 2 BOW SUPPORT WITH SLIDING PART Using the head of the upper cable coming from point 2 proceed as follows 6 Insert the steel cable onto all the bows through t...

Страница 37: ...s of the cable 1 5 pulling them through the specific supplied clamps 2 4 COVERING WITH DOUBLE PULLING BOW LOWERED CABLE 1 Insert a clamp 3 in the inner side of the support plate of the double pulling...

Страница 38: ...ut leave about 100 150 mm usable for any necessary adjustments Note Prior to cutting the cable wrap the cut surface with insulating tape to prevent a possible fraying Positioning the right steel cable...

Страница 39: ...nserting it in the holes of the bows supports 8 Last of all insert the end of the cable into the bow support of the pulling bow Now proceed with positioning the lower end of the steel cable 9 Pull the...

Страница 40: ...htening the central screw 1 3 Repeat the operation on the opposite rear pulley WARNING To the left and right cable must be given the same amount of tensioning The rear pulley is designed with a V shap...

Страница 41: ...prevent hand injuring caused by the possible fraying of the metal mesh Spray all the pulleys of the covering with Svitol to ease the following operations 1 Fold up the covering into the front part of...

Страница 42: ...the power supply line battery the second one inside the Motor Control Unit User intervention NOT admitted if not previously authorised by Marcolin or by one of its authorised workshop Contact plate is...

Страница 43: ...ial rubber and derivate varnish etc Protecting the environment is very important and for this reason the components listed above must be sent to expressly authorised institution for their disposal rec...

Страница 44: ...ons and to the research of faults as a trace for the possible localization of functioning anomalies which have to be notified to the manufacturer for getting the qualified personnel service 5 2 2 Regi...

Страница 45: ...er operations carried out SIGNATURE OF MAINTENANCE TECHNICIAN DATE OF INTERVENTION OPERATIONS CARRIED OUT REPLACED COMPONENTS Ordinary maintenance as prescribed in Chapter 4 of this manual Further ope...

Страница 46: ...ective treatments Integrity of metalwork absence of cracks or breaks Proceed with the immediate replacement of damaged parts Elastics with hooks to lock the tarpaulin in place State of preservation Pr...

Страница 47: ...extraordinary maintenance Further operations carried out STAMP AND SIGNATURE OF THE AUTHORISED WORKSHOP CARRIED OUT OPERATIONS REPLACED COMPONENTS DATE OF INTERVENTION The covering system has been sub...

Страница 48: ...cate construction of the machine s plants led us not to include detailed wiring diagrams in this user manual but only a general outline of the electrical system This is to prevent unauthorised or inco...

Страница 49: ...ttach them to the manual Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs...

Страница 50: ...stem of Marcolin Covering s r l Brand Type Serial No to have received the manual and to commit himself to understand its contents before using the machine for the first time by the manufacturer Marcol...

Страница 51: ...ering System of Marcolin Covering s r l Brand Type Serial No to have received the manual and to commit himself to understand its contents before using the machine for the first time by the manufacture...

Страница 52: ...ering System of Marcolin Covering s r l Brand Type Serial No to have received the manual and to commit himself to understand its contents before using the machine for the first time by the manufacture...

Страница 53: ...WHO WILL USE THE MACHINE IN WITNESS IN WITNESS Responsible for the implementation of the training course Receiver of the training course TRAINING COURSE MADE ON DATE The undersigned Mr Mrs resident i...

Страница 54: ...THE NEW COLLEAGUES WHO WILL USE THE MACHINE IN WITNESS IN WITNESS Responsible for the implementation of the training course Receiver of the training course TRAINING COURSE MADE ON DATE The undersigne...

Страница 55: ...HE CASE THE NEW PURCHASER IN WITNESS IN WITNESS Responsible for the implementation of the training course Receiver of the training course TRAINING COURSE TO THE OWNERS MADE ON DATE The undersigned Mr...

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