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Service Manual MAXIBREW 2 TWIN 25-03-08 

 

Page 20 of 31 

 

4.

 

Technical Data: 

 

4.6.

 

OPERATI ON  – HEA T FILL MODE:  

 

Turn the water on at the stop valve and switch the power on at the wall connection. The sightglass lamps will now 
illuminate. Press the POWER ON button at the front of the machine. A red LED next to the button will illuminate and 
the machine will start to fill. This LED will flash a 2 flash cycle while the water level is below the low probe. 
Note: The machine will not heat until the water has reached the low level probe. 
When the low-level probe is reached, the water inlet is stopped and the element is switched on. This water is heated to 
the pre-set temperature (92– 94.5°C). The machine takes in another small body of water, while continuing to heat. This 
method of staggered filling (heat-fill cycle) ensures that the temperature in the tank remains within 3 degrees of set 
temperature. This heat-fill cycle continues until:  

a) the water level reaches the high level probe and  
b) the water temperature reaches the pre-set temperature as above.  

Note: When the level of water is at a safe height above the low level, the green READY TO BREW light illuminates. This 
indicates that the machine has enough water to run a brew and is at the correct temperature. The machine is NOT full 
at this level. A brew can be selected, but no water is available out of the Hot Water Tap. Unless a brew is selected, the 
full quantity of hot water should be available within 15/20 minutes of reaching this level. 
 
The machine is ready to brew Coffee and up to 20litres of Hot Water is available for immediate draw-off when the 
machine is full and up to temperature.  
 
There is one large water tank, with two urns recessed into it. When a brew is selected, hot water is pumped from the 
tank up to a sprayhead and into the filter basket. The coffee runs out of the filter basket into the urn. Since the water 
tank surrounds the urn, the brewed coffee is kept at temperature.  
The heat fill cycle ensures that the temperature in the tank does not drop by more than 3 degrees. The machine will 
only allow small amounts of cold water into the tank, while continuing to heat to ensure that the temperature does not 
drop too low.  
If more hot water is used than the machine can recover (approx 0.9l/min @ 5.6kW ; approx 1.4l/min @ 8.4kW), the 
amount of water in the tank decreases. If the full quantity of Hot Water is drawn off, the machine will take 
approximately 15min to recover back up to the high level probe.  
 
Note: brews can still be selected when no Hot Water is available out of the tap. This is due to a buffer of hot water 
beneath the level of the ‘hot water stand pipe’ inside the tank. These should preferably be half brews rather than full 
brews to ensure shorter recovery times.  
 
When two brews are running simultaneously, the level of the water in the tank does drop slowly, because the machine is 
using water at a quicker rate than it can heat. If dual brews are selected at a point where there is no water available at 
the hot water tap, the level of water will drop off the BREW SAFETY LEVEL PROBE. If the water level is below this 
probe – a new brew cannot be selected. The current brews will be completed, but a recovery period will be necessary 
before brews can be selected, or hot water is available. After a recovery period (up to 15min), the machine will be ready 
to brew once again. Note: a longer recovery is required before any substantial amount of Hot Water can be drawn off. 
 
In the HEAT-FILL mode  - drawing off Hot Water while brewing Coffee should not affect the quality of the brew. The 
machine naturally gives priority to the coffee. The machine will effectively run out of hot water (no water will be 
available out of the hot water tap), but brews can still be selected.  

Содержание MAXIBREW 2

Страница 1: ...ILER BREWER SERVICE MANUAL Marco Beverage Systems Ltd 63d Heather Road Sandyford Industrial Estate Dublin 18 Republic of Ireland Ireland Tel 01 295 2674 Ireland Fax 01 295 3715 UK Tel 0207 274 4577 UK...

Страница 2: ...Description 10 4 2 External Arrangement 11 4 3 Access to internal components 11 4 4 Internal Arrangement 12 4 5 PCBs 13 4 5 1 PCB Layout 13 4 5 2 PCB Brewer 2004 1600326 14 4 5 3 PCB Dual Timer 160032...

Страница 3: ...cient installation This manual is not a substitute for any safety instructions or technical data affixed to the machine or its packaging All information in this manual is current at the time of public...

Страница 4: ...or has been damaged in any manner Switch off at the mains unplug or disconnect from outlet and turn off the water supply when not in use and before cleaning Allow to cool before removing components Th...

Страница 5: ...t a stop Valve on a cold water line and attach a 3 4 BSP male fitting e g 3 4 x 1 2 311 or washing machine type stop valve Connect straight tailpiece of the inlet hose to the stop valve fitting Make s...

Страница 6: ...directly affected The Marco Maxibrew 2 Twin uses the Heat fill cycle as standard to ensure that only beverages at the correct temperature are served If more hot water is used than the machine can hea...

Страница 7: ...for different strengths types of coffee Remove the filter paper with the spent grinds as soon as possible after brewing Note allow time for all the coffee to drain from the filter bowl before removin...

Страница 8: ...roximately 10 seconds to mix the coffee in the urns Both urns are aerated when the button is pressed 3 7 TROUBLESHOOTING The Marco Maxibrew 2 Twin uses an electronic diagnostic system to help determin...

Страница 9: ...e large urn cleaning brush and one small sight glass cleaning brush to ensure thorough cleaning To clean the sightglass unscrew the small plastic plugs on the top of the sightglass The sightglass is f...

Страница 10: ...ints Up to 13 6 litres 24 pints Up to 13 6 litres 24 pints Up to 27 2 litres 48 pints Up to 91 litres 160pints Heat Fill Mode Up to 20 litres 35 pints when full Continuous Fill Mode 6 litres 10 5pints...

Страница 11: ...id 2300350 4 3 ACCESS TO INTERNAL COMPONENTS To access the internal components Disconnect the machine from the electrical supply Allow to cool sufficiently Remove the screw from under each of the Plas...

Страница 12: ...00326 13 Top Tray Brew Overflow pipe 4 PCB Dual Timer 1600323 14 Right Brew Pump 1501540 5 PCB Air Pump Driver 1600319 15 Drain Pipe 6 Sightglass 1700250 16 Lamp and Lampholder 1501212 1501213 7 Conne...

Страница 13: ...ustment Controls water level Outputs to the Dual Timer PCB Outputs to the Daughter PCBs 2 PCB Dual Timer Marco part no 1600323 Controls the brew pump timing Controls the Display PCBs Buttons and LEDs...

Страница 14: ...r 3 LEDs 5way connector low voltage Not used on this machine 4 Data I O 4way low voltage Connects to the Dual Timer PCB 5 Earth Tab 6 Mode of Operation selector Heat Fill Continuous Fill The default p...

Страница 15: ...rature ranges should be on middle pins 11 Thermistor Connector 12 Daughter PCB Connector low voltage Connects to Daughter PCBs allows switching of more than one element 13 Relay Heater Switches the el...

Страница 16: ...ust pot VR1 turn clockwise to increase brew time on the left urn Note that with the current software version the Full brew time is double the Half brew time Current Version 2 6 5 Live to Dual Timer hi...

Страница 17: ...also used on the PCB Daughter This reduces wear on components 1 Live Tab connects to mains live 2 4way Connector J2 connects to next Daughter PCB 3 4way Connector J1 connects Daughter PCB to Brewer PC...

Страница 18: ...Service Manual MAXIBREW 2 TWIN 25 03 08 Page 18 of 31...

Страница 19: ...ll Brew function COMPONENTS FUNCTIONS OF RIGHT PCB BREWER DISPLAY 10 Button Coffee Aerator Function 11 LED Not Used 12 Button Not Used Button cap to be removed 13 LED Not Used 14 LED Ready to Brew fun...

Страница 20: ...sprayhead and into the filter basket The coffee runs out of the filter basket into the urn Since the water tank surrounds the urn the brewed coffee is kept at temperature The heat fill cycle ensures...

Страница 21: ...now be selected Note Once again the Green Ready to Brew light indicates that the machine is at a safe level and up to temperature but in this case the water has filled to the high probe already so the...

Страница 22: ...oes not need to be reset when the problem is solved e g if a closed mains water stop valve is the problem opening the valve will allow water into the machine and normal function will resume when the l...

Страница 23: ...epeated Electronic check This indicates that the Thermistor is measuring zero resistance It assumes the thermistor has failed sort circuit The element and inlet valve are turned OFF when this error is...

Страница 24: ...es The level probes provide much of the control inputs into the PCB and are critical to the operation of the machine The wiring to these should be checked regularly and the probes themselves should be...

Страница 25: ...to the level required Low and High Level Probe Assembly left in picture The low level probe has the longest tab 290mm When in position the bottom of the tab rests in a safe position above the element...

Страница 26: ...and place in the drain facility Remove the element assembly clean out door 2 in picture below by unfastening the 8 brass nuts Slide the element assembly through the clean out opening The element asse...

Страница 27: ...g to be used to flush the tank Replace the element assembly and switch on the machine Remove the cup rail and lid of the machine Add a descale solution to the tank through the large sprayhead hose sho...

Страница 28: ...Service Manual MAXIBREW 2 TWIN 25 03 08 Page 28 of 31 4 Technical Data 4 13 Wiring Diagram s...

Страница 29: ...Service Manual MAXIBREW 2 TWIN 25 03 08 Page 29 of 31...

Страница 30: ...Service Manual MAXIBREW 2 TWIN 25 03 08 Page 30 of 31...

Страница 31: ...1501211 Lamp Ballast 1501212 Lamp Holder 1501213 Lamp 5W 2301300 High Level Probe Assembly 2301330 Low Level Probe Assembly 2301325 Brew Level Probe Assembly 2100275 Hot Water Tap with chrome body 21...

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