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Before using this equipment, read, understand and follow all instructions

in the Operator’s Manuals provided with this equipment. If the user and/

or assistants cannot read or understand the warnings and instructions,

the employer of the user and/or assistants must provide adequate and necessary training to

ensure proper operation and compliance with all safety procedures pertaining to this equipment. If

Operator’s Manuals have been lost, please visit www.marco.us, or contact Marco at 563.324.2519

for replacements. Failure to comply with the above warning could result in death or serious injury.

OPERATOR’S MANUAL

BLASTMASTER

MOBILE BLASTING

SYSTEMS

Содержание BLASTMASTER HP Series

Страница 1: ...yer of the user and or assistants must provide adequate and necessary training to ensure proper operation and compliance with all safety procedures pertaining to this equipment If Operator s Manuals have been lost please visit www marco us or contact Marco at 563 324 2519 for replacements Failure to comply with the above warning could result in death or serious injury OPERATOR S MANUAL BLASTMASTER...

Страница 2: ...ting equipment As the largest provider of surface preparation and protective coatings equipment in the world our inventory levels and product availability are unmatched Logistics Services Marco s in house logistics team is dedicated to moving your shipment anywhere in the world We move more than 14 000 truckloads every year allowing you to save on freight costs by leveraging our buying power Lower...

Страница 3: ... avoided could result in death or serious injury This is an example of a notice This indicates policy or practice directly related to safety of personnel or protection of property This is an example of danger This indicates an imminently hazardous situation which if not avoided will result in death or serious injury This is an example of a caution This indicates a potentially hazardous situation w...

Страница 4: ...HA Safety Standards Inspect all equipment for wear or damage before and after each use Failure to use Original Equipment Manufacturer repair parts and failure to immediately replace worn or damaged components could void warranties and cause malfunctions OSHA requires abrasive blasting nozzles be equipped with an operating valve which shall be designed to be held open only by continuous hand pressu...

Страница 5: ...ollect in adequate concentrations To reduce conditions that could result in a fire or an explosion provide adequate ventilation eliminate all ignition or spark sources keep the work area free of debris store solvents and solvent contaminated rags in approved containers follow proper grounding procedures do not plug unplug power cord or turn on off power switches when flammable fumes are present ke...

Страница 6: ...ent volume of air exists and petcock is unable to be left open at all times petcock should be opened frequently to release water To reduce abrasive intrusion in the air supply hose depressurize the abrasive blasting pot before shutting off air supply from compressor Inspect abrasive blasting nozzle before placing into service Damage to abrasive blasting nozzle liner or jacket may occur during ship...

Страница 7: ...13 Air cfm Abrasive lbs hr Compressor Horsepower No 4 1 4ˮ 47 268 11 54 312 12 61 354 14 68 408 16 74 448 17 81 494 18 98 608 22 110 681 25 Air cfm Abrasive lbs hr Compressor Horsepower No 5 5 16ˮ 77 468 18 89 534 20 101 604 23 113 672 26 126 740 28 137 812 31 168 982 37 188 1100 41 Air cfm Abrasive lbs hr Compressor Horsepower No 6 3 8ˮ 108 668 24 126 764 28 143 864 32 161 960 36 173 1052 39 196 ...

Страница 8: ...Blastmaster Mobile Blasting Systems 7 THE BIG PICTURE 3 5 7 4 4 3 2 1 8 9 17 14 16 15 13 19 18 10 20 23 21 4 24 27 26 25 22 28 5 3 6 11 12 ...

Страница 9: ...ve Blasting Hose 19 and Air Hose 4 connection points Aftercooler and Moisture Separator Ensure Aftercooler 28 is positioned on stable ground Keep petcock drain of Moisture Separator 23 slightly open during use Drain both devices after each use Supplied Air Respirator Breathing Line Breathing Air Filter Climate Control Device CO Monitor Ambient Air Pump You MUST consult the Operator s Manual suppli...

Страница 10: ...anufacturer s Operator s Manuals Please refer to all literature included with your Blastmaster Mobile Blasting Systems at time of delivery If this literature is unavailable please contact Marco for a replacement set before use Before use BLAST POT Note Do not operate this equipment without a pressure relief device in place It is the end users responsibility to provide Inspect entire system for air...

Страница 11: ...the combination Control Knob Sight Dome 21 on top of the Air Motor Lubricator adjust the flow to one drop per minute NOTE Failure to maintain lubrication will cause the motor to fail Always depressurize the entire system disconnect all power sources and lockout tagout all components before any maintenance or troubleshooting is attempted Failure to comply with the above warning could cause electric...

Страница 12: ...ure for connected devices by rotating the knob of Pressure Regulator 2 See Operator s Manual of connected device s for recommended air supply pressure level Periodically open Petcock 5 to allow condensate to drain For continuous draining of condensate operate with Petcock in a slightly open position Monitor air supply pressure to connected device s using Pressure Gauge 5 Adjust air flow pressure o...

Страница 13: ...Blastmaster Mobile Blasting Systems 12 OPERATING INSTRUCTIONS 1 2 3 4 5 ...

Страница 14: ...usion Close Air Supply Inlet Ball Valve 10 to Air Motor 11 Slowly open Drain Valve 13 to release collected liquid and stored compressed air Once all pressure is released close Inlet Ball Valve 4 disconnect compressed air supply from Air Inlet 7 Close Drain Valves 12 13 Slowly move lever of Petcock 14 to the fully open position to drain residual condensate Close Petcock 14 after air and condensate ...

Страница 15: ...ertification and manufacturer s warranty Welding grinding or drilling on the abrasive blasting pot or any pressure vessel could weaken the vessel causing it to burst Failure to comply with the above warning could result in death or serious injury ASME Pressure Vessel Code Section VIII Division 1 W 516 Always depressurize the entire system disconnect all power sources and lockout tagout all compone...

Страница 16: ...tach lifting device to Bulk Bag Rack Lifting Eyes 1 or use Fork Pockets if equipped 4 Raise and position Rack Legs 3 in Bulk Bag Rack Collars 4 5 Insert Locking Pin 6 through Pin Holes 5 in Bulk Bag Rack Collar 4 and Rack Legs 3 Repeat on remaining three Bulk Bag Rack Collars 6 If equipped open gate assembly by pulling down on chain assembly rope 2 and swing gate open 7 Utilizing appropriate lifti...

Страница 17: ...e above warning could result in death or serious injury W 582 Always remove any locking device securing the bulk bag rack before attempting removal Do not use the installed bulk bag rack as a lifting device for the blast pot Lifting a blast pot using the bulk bag rack can cause the blast pot to become unstable and damage components Failure to comply with the above warning could result in death or ...

Страница 18: ...ear replace these gaskets when leaks are found Replace gaskets when visible wear or leaks are found Leaks around couplings and nozzle holders could indicate worn or loose fitting parts They could disconnect while under pressure Inspect all couplings and nozzles daily for worn or loose fitting parts Check nozzle threads for wear Always depressurize the entire system disconnect all power sources and...

Страница 19: ...asting Systems Overall Trailer Length 11 Feet 7 Inches Overall Trailer Width 6 Feet 6 Inches Deck Length 8 Feet Deck Width 5 Feet Height 6 Feet 5 Inches Overall System Dry Weight 2 100 lbs 3 5 Cu Ft M Series 16 Trailer Mounted Abrasive Blasting Systems Overall Trailer Length 22 Feet 5 Inches Overall Trailer Width 8 Feet 5 Inches Deck Length 18 Feet Deck Width 6 Feet 5 Inches Height 6 Feet Overall ...

Страница 20: ...erall System Dry Weight 1 200 lbs 6 5 Cu Ft Skid Mounted Abrasive Blasting Systems 6 5 Cu Ft Trailer Mounted Abrasive Blasting Systems Overall Trailer Length 11 Feet 7 Inches Overall Trailer Width 6 Feet 6 Inches Deck Length 8 Feet Deck Width 5 Feet Height 6 Feet 5 Inches Overall System Dry Weight 2 200 lbs ...

Страница 21: ...nches Length 9 Feet 2 Inches Width 6 Feet 6 Inches Overall System Dry Weight 4 500 lbs 20 0 Cu Ft Trailer Mounted Abrasive Blasting Systems Overall Trailer Length 28 Feet 2 Inches Overall Trailer Width 6 Feet 9 Inches Deck Length 18 Feet Deck Width 6 Feet 5 Inches Height 9 Feet 3 Inches Overall System Dry Weight 6 500 lbs ...

Страница 22: ... injury C 504 For proper operation maintenance should be performed with the assistance of a qualified technician Failure to comply with the above warning could result in death or serious injury W 605 Maintenance Instructions are limited to the instructions found in the Original Equipment Manufacturer s Operator s Manuals Please refer to all literature included with your Blastmaster Mobile Blasting...

Страница 23: ... C 504 For proper operation maintenance should be performed with the assistance of a qualified technician Failure to comply with the above warning could result in death or serious injury W 605 Remove Install Aftercooler Maintenance Instructions are limited to the instructions found in the Original Equipment Manufacturer s Operator s Manuals Please refer to all literature included with your Blastma...

Страница 24: ...tive Equipment is in use Failure to comply with the above caution may result in minor or moderate injury C 504 For proper operation maintenance should be performed with the assistance of a qualified technician Failure to comply with the above warning could result in death or serious injury W 605 Maintenance Instructions are limited to the instructions found in the Original Equipment Manufacturer s...

Страница 25: ...ts refer to abrasive metering valve Operator s Manual Intermittent abrasive flow Wet Abrasive Abrasive Metering Valve Blast Nozzle Damp or wet abrasive Remove abrasive from Blast Pot by cleaning out the vessel Ensure dry abrasive is used Install a moisture separator at the inlet of the Blast Pot Increase the inner diameter of air supply hose Blast nozzle is worn or too large for compressor size Re...

Страница 26: ...s for free movement If air motor moves but not freely confirm lubricator is working properly see Operating Instructions introduce lubricant directly into air motor intake rotate fan blades 3 to 4 complete rotations then test again If blades do not move freely repair or replace air motor Clear any obstructions from exhaust muffler Replace muffler if fouled Inlet Filter not draining collected moistu...

Страница 27: ...re air source can produce sufficient pressure and volume of air for device connected to Airline Filter Assembly Ensure air suppy hose pipe is of adequent size Adjust setting of pressure regulator if equipped to increase airflow Inspect pressure regulator if equipped for damage Replace as needed Check Airline Filter Assembly petcock and airline fittings for air leaks Repair as needed Inspect filter...

Страница 28: ... Manual Blastmaster 3 5 Cu Ft HP Series Abrasive Blasting Pot 106M080 Part Numbers and Schematics Guide 1090080 Operator s Manual Blastmaster 250 CFM Aftercooler with Moisture Separator 106M091 Part Numbers and Schematics Guide 1090091 Operator s Manual Blastmaster 286 Series Airline Filter 106M045 Part Numbers and Schematics Guide 1090045 Operator s Manual Blastmaster 250 CFM Cart Mounted Afterco...

Страница 29: ... Blastmaster 6 5 Cu Ft HP Series Abrasive Blasting Pot 106M082 Part Numbers and Schematics Guide 1090082 Operator s Manual Blastmaster 400 CFM Cart Mounted Aftercooler with Moisture Separator 106M108 Part Numbers and Schematics Guide 1090108 Operator s Manual Blastmaster 286 Series Airline Filter 106M045 Part Numbers and Schematics Guide 1090045 Operator s Manual Blastmaster 6 5 Cu Ft Abrasive Bla...

Страница 30: ... 1090125 Operator s Manual Blastmaster 286 Series Airline Filter 106M045 Part Numbers and Schematics Guide 1090045 Operator s Manual Blastmaster 950 CFM Aftercooler with Coalescing Tank 106M078 Part Numbers and Schematics Guide 1090078 Operator s Manual Blastmaster Bulk Bag Racks 106M078 Part Numbers and Schematics Guide 1090078 Operator s Manual Blastmaster 950 CFM Aftercooler with Coalescing Tan...

Страница 31: ...entification number of the product within thirty 30 days after discovery of the defect otherwise such claims shall be deemed waived No allowance will be granted for any repairs or alterations made by Purchaser or others without seller s prior written consent If such notice is timely given seller will have the option to either modify the product or component part thereof to correct the defect repla...

Страница 32: ...7848 ph 563 324 2519 fax 563 324 6258 40 NATIONWIDESHIPPINGLOCATIONS Marco Regional Branch Oﬃces and Shipping Locations Direct Shipping Locations CONTACT MARCO 800 BLAST IT 800 252 7848 563 324 2519 FAX 563 324 6258 WWW MARCO US SALES MARCO US REGIONALBRANCHOFFICES Iowa Davenport Louisiana Gonzales Lafayette Ohio Youngstown Texas Beaumont Corpus Christi Deer Park ABRASIVES BLASTING COATING DUST CO...

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