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Mantracourt Electronics Limited

  SGA/A & SGA/D User Manual  

 

 

13 

Chapter 4 Calibration 

 
The SGA/A & SGA/D provides the excitation supply and signal conditioning to cater for a wide range of strain 
gauges, load cells, pressure transducers or torque transducers. 
 

Output 

Select the analogue output range as detailed in Chapter 3, Figure 3.1,Table 3.1 & 3.2 by means of SW4. 
 

Zero Offset 

Select the offset as detailed in Chapter 3, Table 3.9 by means of SW2. 
Having selected the polarity and the offset nearest to that required with the switches use the fine potentiometer P2 
to achieve the final setting. 

Sensitivity 

Select the sensitivity as detailed in Chapter 3, Table 3.6 by means of SW1. 
Switches 1-4 of SW1 provide fine setting of the SGA sensitivity while switches 5-7 give coarse control.

 

 
This arrangement allows the SGA to cover a wide range of strain gauge sensitivities without sacrificing stability and 
ease of set up. 
Locate the required sensitivity in the table and set switches 1-7 of SW1 accordingly. 
Potentiometer P1 provides fine trimming and range overlap to enable the SGA to be calibrated precisely to any 
given value within its ranges. 

Note

 

1

     

If the

 

range

 

is

 

repeated

 

in

 

the

 

table

 

e.g.

 

4mV/V

 

(4.0,

 

4.05

 

and

 

4.0

 

mV/V)

 choose the 

setting which has the greatest number of switches 1-4 set to ‘off’ 

i.e.

 

SW1

 

=

 

[1000]

 

[000].

 

This

 

will

 

enable

 

finer

 

trimming

 

to

 

the

 

final value

 

using

 

potentiometer

 

PI.

 

 
The sensitivity settings shown in Table 3.6 assume that the load cell is fully loaded. The sensitivity settings can be 
used to maximise the output when the full range of the load cell is not being used. Here are a couple of examples. 

 
Example

 

1

    

A 2.5mV/V load cell provides 10V for an l00Ib load. However it is never loaded above 
50lb 
The sensitivity setting can be set to 1.25 mV/V. 

Table

 

3.6

 

/20

 

(1.20mV/V

 

SW1

 

=

 

[1101][000]

 

Example

 

2

  

 

When

 

a

 

reduced

 

output

 

is

 

required

 

from

 

a

 

fully

 

loaded

 

transducer,

 

use

 

a

 

less

 

sensitive switch

 

setting. 

For an 8 volt output from a fully loaded 2.5mV/V load cell use the 3.19mV/V setting 
i.e. (10/8x2.5=3.125mV/V) 

Table 3.6 /31 (1.20mV/V SW1 =[0010][000] 

 

 

 

Содержание SGA/A

Страница 1: ...SGA A SGA D Strain Gauge Load Cell Amplifier Signal Conditioner Issue 7 PCB onwards User Manual www mantracourt co uk...

Страница 2: ...n 7 Table 3 2 Switch 4 7 Table 3 3 8 Output Filter Settings Switch 3 8 Table 3 4 Switch 3 8 Table 3 5 9 Output Current Mode and Input Filter Settings Jumpers JP1 JP2 JP3 9 Figure 3 2 9 Span Gain Setti...

Страница 3: ...he SGA D which is DC powered only Transducer SENSITIVITY of between 0 1 mV V and 30 mV V are possible This is achieved by a combination of gain span DIP switches and associated fine adjustment by a po...

Страница 4: ...e easy access to interior of the module Install electrical protection device as the unit is not internally fused Always ensure the lid is properly fitted and all 4 screws tightened Always ensure the c...

Страница 5: ...ty of power supply Figure 2 2 Power Connection 220 230 V AC J 3 N 110 120 V AC N L L J 3 18 24 V DC J 1 Standard mains 2 or 3 core cable PVC sheathed unshielded cable will suffice for the power NOTE C...

Страница 6: ...y shielded in polyester tape Diameter 4 19 mm Impedance 54 Ohms Capacitance m core to core 115 pF core to shield 203 pF UK Farnell 585 646 Individually shielded twisted multipair cable 7 0 25mm 3 pair...

Страница 7: ...nal 15V supply on the SGA and the ve end is connected to the SGA output The current through the load is sunk by the SGA towards ground 0V N B In this mode neither connection to the output load is elec...

Страница 8: ...SW1 to twice the required mV V setting Table 3 6 Table 3 2 Switch 4 Analogue Output and Excitation Voltage Options SW4 SW4 1 2 3 4 5 6 7 8 10V 0 0 0 X X 1 Filter in 1 Filter out 1 10V Exc 0 5V Exc 5V...

Страница 9: ...he load cell The cut off frequency of the filter is set by the DIP switch SW3 as illustrated in the table below Table 3 4 Switch 3 SW3 1 2 3 4 5 6 7 8 1Hz 0 0 0 0 0 0 1 1 5Hz 1 0 0 0 0 1 1 1 10Hz 1 1...

Страница 10: ...ff frequency of 50 Hz setting is illustrated below Note SW4 6 must be ON and SW4 7 must be OFF Table 3 5 SW3 1 2 3 4 5 6 7 8 50Hz 1 1 1 1 1 1 1 1 SW3 trrrrrrrrt Output Current Mode and Input Filter Se...

Страница 11: ...3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5...

Страница 12: ...e integrity of the load cell and associated wiring Table 3 8 SW1 1 2 3 4 5 6 7 8 Shunt Cal ON x x x x x x x 1 Shunt Cal OFF x x x x x x x 0 The 120k resistor can be taken out of circuit and replaced b...

Страница 13: ...with Potentiometer P2 The tare must be subtracted therefore the ve Offset switch SW2 2 should be ON The calibrated zero mV reading would be 4 78 mV i e 7 5 of 63 7mV Table 3 10 SW2 1 2 3 4 5 6 7 8 7 5...

Страница 14: ...ired sensitivity in the table and set switches 1 7 of SW1 accordingly Potentiometer P1 provides fine trimming and range overlap to enable the SGA to be calibrated precisely to any given value within i...

Страница 15: ...ed that the SW1 settings are correct for the transducer sensitivity as step 1 above 3 Apply the known high calibration conditions for optimum accuracy this should be at least 75 of full load and note...

Страница 16: ...be in mV V 3 Ensure the Zero and Span switch settings are correct as detailed in Chapter 3 Tables 3 6 3 9 4 Apply the known low calibration conditions and fine adjust P2 5 Apply the known high calibr...

Страница 17: ...see Chapter 3 Table 3 2 j Check Span and Zero settings SW1 and SW2 see Chapter 3 Table 3 6 3 9 2 Low Output This is when an output is present but not of sufficient magnitude to meet the required value...

Страница 18: ...stuck at top or bottom of the scale See paragraphs 1 to 4 if this is the case Ensure you have the calibration set up correctly installed i e mV source and output as required Ensure you are connected t...

Страница 19: ...of our conditions of trading invalidates warranty claims where late payment has occurred Please refer to Customer Repair Service Procedure document contact your supplier for a copy In the unlikely ev...

Страница 20: ...ly can be connected along with a DC supply for additional security Excitation The external application of electrical voltage applied to a transducer for normal operation Fine Adjustment The Zero and S...

Страница 21: ...e in strain gauge output to the level or magnitude of the SGA output Signal Conditioner A circuit module that offsets attenuates amplifies linearizes and or filters the signal for input to an A D conv...

Страница 22: ...instrument See Zero Suppression Zero Suppression The span of the SGA can be offset from zero zero suppressed such that neither limit of the span will be zero For example an SGA which measures a load...

Страница 23: ...ilter cut off Switchable ranges 1 5000 Hz Zero temperature coefficient 2 5mV V 0 002 0 009 C 2 5mV V FR Span temperature coefficient 0 007 0 01 C Linearity 0 03 FR Gain stability 1st 1000 Hours 0 2 FR...

Страница 24: ...please include a note stating name company address phone number and a detailed description of the problem Also please indicate if it is a warranty repair The sender is responsible for shipping charge...

Страница 25: ...0Hz 1 1 1 1 1 1 1 1 100Hz 0 0 0 0 0 0 0 0 500Hz 1 0 0 0 0 1 0 0 1kHz 1 1 0 0 1 1 0 0 5kHz 1 1 1 1 1 1 0 0 1 2 3 4 5 6 7 0 0 0 x x 1 No Filter 0 1 0 x x 1 No Filter 0 1 1 x x 1 No Filter 1 1 1 x x 1 No...

Страница 26: ...0 V 150 mA Excitation Isolated I O100mSec sample rate Set Point Relays 4 to 20 mA Output Programmable via keypad Fieldbus Connectivity In Two Excellent Packages DSC The Digital Strain Card DCell The i...

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