Manitou MSI 20 D Скачать руководство пользователя | Manualshive

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CCASIONAL MAINTENANCE

H1 - Bleed the fuel system.
H2 - Change a wheel.
H3 - Tow the lift truck.
H4 - Sling the lift truck.
H5 - Transport the lift truck on a flat semitrailer.
H6 - Lift the overhead guard or the cabin in case of electric failure.
H7 - Lift the overhead guard or the cabin in the event of an hydraulic failure in the lifting system.
H8 - Lift the overhead guard or the cabin in the event of a mechanical failure in the lifting system.

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Содержание MSI 20 D

Страница 1: ...MSI 20 D MSI 25 D MSI 30 D MSI 20 D BUGGIE MSI 25 D BUGGIE MSI 30 D BUGGIE BP 249 Z I 44 158 ANCENIS CEDEX FRANCE TEL 02 40 09 10 11 YOUR DEALER OPERATOR S MANUAL REF 547041 EN 02 11 1999...

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Страница 3: ...1996 07 02 1997 02 11 1999 1st ISSUE UP DATING 1 13 2 DESCRIPTION 3 4 3 6 3 7 3 8 3 11 3 14 3 23 3 36 3 37 3 38 ADDING 4 ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE UP DATING 11 10 1996 THE TEXTS AND...

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Страница 5: ...T RISTIQUES CHARACTERISTICS MAST CHARACTERISTICS DIMENSIONS AND LOAD CHART INSTRUMENTS AND CONTROLS OVERHEAD GUARD MODEL INSTRUMENTS AND CONTROLS CABIN MODEL DESCRIPTION AND OPERATION OF ELECTRIC AND...

Страница 6: ......

Страница 7: ...1 1 1 OPERATING AND SAFETY INSTRUCTIONS 1 OPERATING AND SAFETY INSTRUCTIONS...

Страница 8: ...1 2...

Страница 9: ...the legal viewpoint The certificate of compliance only binds the maker for parts chosen or produced under the maker s control The practicalities of maintenance terms are set out by the maker The make...

Страница 10: ...1 4...

Страница 11: ...risks in driving at excessive speed with regard to traffic conditions particularly Risk of loss of control on a poor quality track Increased stopping distance The user must remain in full control of...

Страница 12: ...is lift truck is not in good working order or does not comply with the safety notice The operator is prohibited from carrying out any repairs or adjustments himself unless he has been trained for this...

Страница 13: ...ite of utilisation Protection against frost See chapter LUBRICANTS AND FUEL in paragraph 3 MAINTENANCE Adaptation of lubricants Ask your dealer for information Engine filtration Lighting Working headl...

Страница 14: ...TION Before starting the lift truck check the different levels Engine oil Hydraulic reservoir oil Hydrostatic transmission oil Cooling liquid Also check for possible leakage of oil fuel or liquid from...

Страница 15: ...c type steering is extremely sensitive to movement of the steering wheel so turn it gently and not jerkily Do not allow the I C engine to idle needlessly for a long period Never leave the engine on wh...

Страница 16: ...heck the level of antifreeze close the rear windows lock the cab doors and ensure that the hood is properly secured INSTRUCTIONS Park the lift truck on flat ground or on an incline lower than 15 Relea...

Страница 17: ...m weight of trailer etc Do not forget to connect the lift truck s electrical equipment to that of the trailer Do not use a non braked trailer if the unit weight of a load exceeds that imposed by the h...

Страница 18: ...secured using wedges Switch off the I C engine Remove pressure from the attachment hydraulic system using the hydraulic controls C ENVIRONMENT Signalling and lighting on the lift truck must take accou...

Страница 19: ...is a dangerous manoeuvre requiring specific precautions to be taken This should only be done in exceptional circumstances and in the presence of a handling manager Never drive too fast or brake abrup...

Страница 20: ...he load with the forks in a horizontal position Fig C Adjust the fork spread and centering in connection with the load Fig D Optional solutions exist consult your dealer Move the lift truck forward sl...

Страница 21: ...tly and carefully back up the lift truck 1 to release the load and bring the load into the transport position Fig J LAYING A HIGH LOAD ON TYRES Approach the load in the transport position in front of...

Страница 22: ...M Free the forks by reversing the lift truck 3 Fig M Then bring the forks into the transport position TAKING UP A NON PALLETISED LOAD Tilt the carriage 1 forwards and move the lift truck forward 2 whi...

Страница 23: ...1 17...

Страница 24: ...the lift truck with a flame when the fuel tank is open or is being filled Take care not to burn yourself Exhaust radiator I C engine etc Disconnect the negative cable terminal from the top of the bat...

Страница 25: ...articulations and electrical components and connections If necessary protect against penetration of water steam or cleaning agents components susceptible of being dama ged particularly electrical comp...

Страница 26: ...top up if necessary For operation under average climatic conditions i e between 15 C and 35 C correct levels of lubricants in all the circuits are checked in production For operation under more severe...

Страница 27: ...paragraph 2 DESCRIPTION FUEL SYSTEM Check that all fuel lines are secured If necessary drain the fuel filter and bleed the fuel system of air ELECTRICAL CIRCUIT Check the level and the density of the...

Страница 28: ...1 22...

Страница 29: ...2 1 2 DESCRIPTION 2 DESCRIPTION...

Страница 30: ...2 2...

Страница 31: ...2 3...

Страница 32: ...ER OF THE LIFT TRUCK FIG A Model Series Serial Nr Chassis Nr Year of manufacture I C ENGINE FIG B Engine Nr HYDROSTATIC PUMP FIG C Pump Nr Codification type Manufacturer s Nr Year of manufacture HYDRO...

Страница 33: ...UFACTURER OF THE ATTACHMENT FIG I Model Serial Nr Year of manufacture E F G MANITOU BF 44158 ANCENIS CEDEX FRANCE TELEX 710 521 FAX 40 83 36 88 MODELE N dans la s rie Ann e fabrication Masse vide C d...

Страница 34: ...ber of strokes Injection system Ignition sequence Rocker arm clearance Hot Inlet Exhaust Capacity Bore Stroke Volumetric ratio Nominal running speed Without soundproofing Nominal running speed With so...

Страница 35: ...raulic brake acting on front wheels through pressure break Switch Electro hydraulic brake acting on front wheels through pressure break COOLING CIRCUIT Type Fan Number of blades Diameter Thermostat St...

Страница 36: ...390 cm2 GOOD YEAR Industrial wide base 10 5 R20 14PR MPT80 134G 4 4 Bar 950 Kg 2600 Kg 3 8 Kg cm2 4 2 Kg cm2 255 cm2 620 cm2 CONTINENTAL Wide base mixed 15 5 55 R18 SPPG7 14PR 3 3 Bar 950 Kg 2600 Kg...

Страница 37: ...ed Pressure Filtration Return Suction HYDRAULIC CIRCUIT FROM MACHINE N 127569 Type of pump Capacity Lifting tilting attachment circuit Flow rate at full speed Pressure Steering direction Flow rate at...

Страница 38: ...ard motion Unladen Rated load Break out force with bucket According to standard ISO 8313 SP CIFICATIONS FROM MACHINE N 127569 Level of sound pressure in the driver s cabin According to norm prEN 12053...

Страница 39: ...2 11 32 1 km h 36 1 km h daN Maximum ramp negotiable in forward motion Unladen Rated load Break out force with bucket According to standard ISO 8313...

Страница 40: ...cm2 GOOD YEAR Industrial wide base 10 5 R20 14PR MPT80 134G 5 3 Bar 950 Kg 3000 Kg 5 Kg cm2 5 2 Kg cm2 190 cm2 585 cm2 CONTINENTAL Wide base mixed 15 5 55 R18 SPPG7 14PR 4 Bar 950 Kg 3000 Kg 3 1 Kg cm...

Страница 41: ...ed Pressure Filtration Return Suction HYDRAULIC CIRCUIT FROM MACHINE N 127569 Type of pump Capacity Lifting tilting attachment circuit Flow rate at full speed Pressure Steering direction Flow rate at...

Страница 42: ...ard motion Unladen Rated load Break out force with bucket According to standard ISO 8313 SP CIFICATIONS FROM MACHINE N 127569 Level of sound pressure in the driver s cabin According to norm prEN 12053...

Страница 43: ...2 15 28 1 km h 35 1 km h daN Maximum ramp negotiable in forward motion Unladen Rated load Break out force with bucket According to standard ISO 8313...

Страница 44: ...PT80 134G 5 6 Bar 900 Kg 3400 Kg 5 3 Kg cm2 5 4 Kg cm2 170 cm2 630 cm2 CONTINENTAL Wide base mixed 15 5 55 R18 SPPG7 14PR 4 5 Bar 900 Kg 3400 Kg 3 3 Kg cm2 4 Kg cm2 280 cm2 860 cm2 DUNLOP Wide base mi...

Страница 45: ...ed Pressure Filtration Return Suction HYDRAULIC CIRCUIT FROM MACHINE N 127569 Type of pump Capacity Lifting tilting attachment circuit Flow rate at full speed Pressure Steering direction Flow rate at...

Страница 46: ...ard motion Unladen Rated load Break out force with bucket According to standard ISO 8313 SP CIFICATIONS FROM MACHINE N 127569 Level of sound pressure in the driver s cabin According to norm prEN 12053...

Страница 47: ...2 19 27 1 km h 34 1 km h daN Maximum ramp negotiable in forward motion Unladen Rated load Break out force with bucket According to standard ISO 8313...

Страница 48: ...0 3740 10 12 1226 1955 4470 44 3745 10 12 1300 2055 4500 34 4m00 4040 10 12 1326 2055 4770 44 4045 10 12 1400 2155 4800 34 4m30 4340 10 12 1426 2155 5070 44 4345 10 12 1550 2305 5100 34 4m70 4740 10 1...

Страница 49: ...riage overshooting TRIPLE MAST WITHOUT FREE ACTING LIFT MSI 20 D BUGGIE MAST HL Z Y LL H H1 H2 3m30 3340 10 12 0 1830 4070 40 Tyres 10 5 20 8 PR MPT 123 G AS FARMER CONTINENTAL TRIPLE MAST WITHOUT FRE...

Страница 50: ...2 22 DIMENSIONS AND LOAD CHART MSI 20 D MSI 20 D BUGGIE MSI 25 D MSI 25 D BUGGIE MSI 30 D MSI 30 D BUGGIE...

Страница 51: ...5 mm 1955 mm 2055 mm 1955 mm 1955 mm 2055 mm H1 4130 mm 4130 mm 4195 mm 4130 mm 4130 mm 4195 mm H1 4470 mm 4470 mm 4500 mm 4470 mm 4470 mm 4500 mm I 520 mm 520 mm 550 mm 520 mm 520 mm 550 mm J 1025 mm...

Страница 52: ...2 24 INSTRUMENTS AND CONTROLS OVERHEAD GUARD MODEL 1 4 3 6 5 9 8 2 10 17 7 11 12 2 13 14 14 16 18 15 1 9 7 5...

Страница 53: ...VICE 9 FUSE BOX 10 WINDSCREEN WASHER TANK 11 ACCELERATOR PEDAL 12 PEDAL OF TRANSMISSION CUT OFF AND OF SERVICE BRAKES 13 FORWARD REVERSE LEVER 14 HYDRAULIC CONTROL DISTRIBUTOR LEVERS 15 DOCUMENT HOLDE...

Страница 54: ...SEAT Lift up the locking lever 4 Tilt the seat forwards or backwards Release the lever and ensure it returns to the lock position 2 SAFETY BELT FROM MACHINE N 134 092 Sit correctly on the seat Check t...

Страница 55: ...h 3 MAINTENANCE NOTE Leave the lift truck run after a cold start the lamp should go out once the hydraulic oil has reached its operating temperature RED AIR FILTER CLOG LAMP The lamp or the buzzer com...

Страница 56: ...ing used To disconnect the parking brake press the top of the switch B FRONT WINDSCREEN WIPER SWITCH AND WINDSCREEN WASHER This two position switch when set on the down position and simultaneously pre...

Страница 57: ...g 5A 14 OPTION Left sidelights 5A 15 OPTION Right indicators 7 5A 16 OPTION Left indicators 7 5A 17 OPTION Dipped headlight 10A 18 OPTION Main beams OPTION main beam lamp 10A 19 OPTION Roof light 3A 2...

Страница 58: ...the mast The lever to the right for load lifting The lever to the left for load lowering NOTE The engine r p m automatically increases when lifting the load LEVER B Designed for additional equipment c...

Страница 59: ...A LIFTING THE OVERHEAD GUARD Press the top of the switch 2 Fig B until complete lifting of the overhead guard Put the lever 1 back into position B Fig A Place the safety prop 3 Fig C onto its stop 4...

Страница 60: ...2 32 INSTRUMENTS AND CONTROLS CABIN MODEL 3 4 5 6 7 8 9 10 13 16 16 1 6 8 9 10 13 14 15 24 12 18 18 18 18 18 11 19 20 20 19 1 LEAF DOOR 2 LEAF DOOR 20 20 19 21 19...

Страница 61: ...4 PEDAL OF TRANSMISSION CUT OFF AND OF SERVICE BRAKES 15 FORWARD REVERSE LEVER 16 HYDRAULIC CONTROL DISTRIBUTOR LEVERS 17 CAB HEATER CONTROL 18 HEATING VENTILATORS 19 DOOR LOCKS 20 LEFT SIDE WINDSCREE...

Страница 62: ...ns Release the locking lever and ensure it returns to the lock position ANGLE ADJUSTMENT OF THE WHOLE SEAT Lift up the locking lever 4 Tilt the seat forwards or backwards Release the lever and ensure...

Страница 63: ...s lamp informs the operator about the good working condition of the filter cartridge If it is clogged the red lamp and the buzzer light up See replacement requirements in the chapter FILTERS CARTRIDGE...

Страница 64: ...different depending on the option s fitted on the lift truck A PARKING BRAKE SWITCH To connect the parking brake lower the button 1 and press the bottom of the switch The signal lamp shows it is being...

Страница 65: ...5A OPTION Heating cold contry 7 Panel of signal lights Fuel level gauge Hourmeter 5A 8 Front windscreen wiper and windscreen washer 10A 9 OPTION Flashing light unit 10A 10 Gear reverser OPTION Reverse...

Страница 66: ...r backwards Position B 2nd ASSEMBLY Lift slightly and pull the lever backwards Position B NEUTRAL To start the truck the lever must be in neutral Position C NOTE An OPTION reverse lights exists these...

Страница 67: ...e temperature inside the cab to be adjusted 18 HEATING VENTILATORS 19 DOOR LOCKS Two keys are provided with the lift truck to enable the cabin to be locked 20 LEFT SIDE WINDSCREEN OPENING HANDLES 21 L...

Страница 68: ...the two doors are shut before lifting the cabin UNLOCKING THE CABIN Half open the right door of the cabin Keep the ignition on in the lift truck Unlock the cabin by means of the lever 1 Fig A in posit...

Страница 69: ...2 41 D 5...

Страница 70: ...he flashing light is dismountable to make it possible for example to reduce the bulkiness of the lift truck or to avoid being stolen Unscrew the screw 1 and lay down the flashing light Protect the bra...

Страница 71: ...ft rear indicator B Left tail light C Left rear stoplight D Right rear stoplight E Right tail light F Right rear indicator 5 REAR LIGHTS AND INDICATORS CABIN MODEL A Left rear indicator B Left tail li...

Страница 72: ...t tilting The lever forwards for forward mast tilting LEVER B Controls the load lifting The lever backwards for load lifting The lever forwards for load lowering NOTE The engine r p m automatically in...

Страница 73: ...ach with all the I C engine output Then the pedal acts upon a hydraulic valve which progressively makes the pressure in the brakes drop so as to immobilize the lift truck 12 FOOT ADAPTATION GEAR REVER...

Страница 74: ...2 46...

Страница 75: ...3 1 3 MAINTENANCE 3 MAINTENANCE...

Страница 76: ...3 2...

Страница 77: ...filter cartridge 227 959 50 H 400 H 5 Safety dry air filter cartridge 227 960 800 H 6 Hydrostatic transmission oil filter cartridge 46 028 800 H 7 Hydraulic return oil filter cartridge 217 031 400H O...

Страница 78: ...l winter fuels may be available for use in the engine at temperatures below 0 C These fuels have a lower viscosity and thus reduce the formation of paraffin in the fuel at low temperatures The formati...

Страница 79: ...3 5...

Страница 80: ...washer liquid B5 Check the battery electrolyte level B6 Clean the radiator core B7 Check and adjust the tension and alignment of the mast lifting chains B8 Greasing with Wieland rings B9 General Greas...

Страница 81: ...HOURS SERVICE F1 Drain and change the front wheel reducer oil This operation should be carried out once a year if the lift truck has not reached 2400 hours service within the year F2 Check the hydrau...

Страница 82: ...ft truck on a flat semitrailer H6 Lift the overhead guard or the cabin in case of electric failure H7 Lift the overhead guard or the cabin in the event of an hydraulic failure in the lifting system H8...

Страница 83: ...3 9...

Страница 84: ...ter INSTRUMENTS AND CONTROLS in paragraph 2 DESCRIPTION The liquid must be at the MAXIMUM level on the expansion pan 1 Fig A2 1 If necessary add cooling liquid through the filler port 2 Fig A2 1 When...

Страница 85: ...is running A4 CHECK THE TYRE PRESSURES AND THE WHEEL NUTS TORQUE Check the condition of the tyres to detect cuts protuberances wear etc Check the torque load of the wheel nuts See fig A4 Non complianc...

Страница 86: ...an by any means the safety cartridge located inside the filter cartridge change it for a new one if it is dirty or damaged FROM MACHINE N 139 126 Loosen the nuts and remove cover 1 Fig B1 2 Release fi...

Страница 87: ...pends on the oil flowing through the tank B3 CHECK THE FRONT WHEEL REDUCER OIL LEVEL Place the lift truck on level ground with the I C engine stopped Check the oil level on each front wheel reducer Pl...

Страница 88: ...led onto the skin or splashed in the eyes rinse thoroughly with cold water for 15 minutes and call a doctor B6 CLEAN THE RADIATOR CORE Lift up the overhead guard or the cabin See chapter INSTRUMENTS A...

Страница 89: ...bricators of cabin door 5 Fig B9 5 Cabin model 4 lubricators Then block the lock nut 2 Fig B7 and the nut 3 Fig B7 Retighten the nut 1 Fig B7 These checks are important for the good working operation...

Страница 90: ...3 16 B9 4 B9 5 4 5...

Страница 91: ...screws 1 Fig C1 by two to three thread turns Swivel the alternator assembly so as to obtain the belt tension required Retighten screws 1 Fig C1 If the alternator belt has to be changed check the tensi...

Страница 92: ...discard the filter and the filter seal Clean the filter bracket with a clean lint free cloth Lightly lubricate the new seal Refit the oil filter on the filter bracket Tighten the oil filter by hand pr...

Страница 93: ...D3 Leave the safety cartridge in place Clean the inside of the casing with a clean damp lint free cloth Also clean the cartridge seal surfaces on the filter and cover Then fit a new cartridge making s...

Страница 94: ...ded area Fig D7 the battery is in a normal charge condition Readings above this zone indicate that the battery needs to be recharged The density should not vary more than 0 025 units between cells Lif...

Страница 95: ...matter with a hard nylon brush and clean diesel fuel Rinse the chains by means of a paint brush impregnated with clean diesel fuel and dry them with a compressed air jet Moderately lubricate the chain...

Страница 96: ...the four screws 6 Fig E1 3 and remove the complete filter 5 Fig E1 3 Unscrew the suction strainer at the bottom of the tank clean it with the help of a compressed air jet check its condition and chang...

Страница 97: ...NG Lift up the overhead guard or the cabin See chapter INSTRUMENTS AND CONTROLS in paragraph 2 DESCRIPTION Disassemble the lower hose 1 Fig E4 1 of the radiator Untighten the drain plug 2 Fig E4 2 of...

Страница 98: ...ng the bleeding process top up the radiator with water until no air remains and the water level is stable at the top of the flange of the radiator Fill the expansion pan to 2 3 Lift it in order to fil...

Страница 99: ...ing torque 30 to 40 N m Fill the fuel tank with clean fuel filtered through a strainer or a clean lint free cloth and refit the filler plug 3 Fig E5 2 E6 CHANGE THE SAFETY DRY AIR FILTER CARTRIDGE Lif...

Страница 100: ...e each front wheel reducer Place drain plug 1 Fig F1 in position A Place a container under the drain plug and unscrew the plug Let the oil drain fully Get rid of the drain oil in an ecological manner...

Страница 101: ...3 27 3 27...

Страница 102: ...r motor until the diesel fuel escapes free of air from the fittings 3 Fig H1 3 Retighten these fittings while the diesel fuel escapes The engine is then ready to start H2 CHANGE A WHEEL In the event o...

Страница 103: ...e chapter A DAILY OR EVERY 10 HOURS SERVICE in paragraph 3 MAINTENANCE for tightening torque H3 TOW THE LIFT TRUCK To start up the lift truck never try to push or pull it Such a manoeuvre would cause...

Страница 104: ...N As the steering booster is lacking operate slowly and energetically the steering wheel Avoid abrupt movements and jerks H4 SLING THE LIFT TRUCK Take into account the position of the lift truck gravi...

Страница 105: ...t truck LOAD THE LIFT TRUCK Block the wheels of the semitrailer Fix the loading ramps so that you obtain an angle as little as possible to lift the lift truck Load the lift truck parallel to the semit...

Страница 106: ...ig H6 4 Terminal fed by a red wire NOTE The overhead guard or the cabin will start to rise as soon as the terminal 3 Fig H6 4 is excited Lift the overhead guard or the cabin until reaching a dimension...

Страница 107: ...H7 2 from the roof Pass a sling around the upper belt of the mobile column Fig H7 3 and fasten the sling ends onto the roof with screws H M 14 Length 50 mm minimum Fig H7 3 Start the I C engine Smoot...

Страница 108: ...cabin with the lever 1 Fig H8 1 into position A Remove the air pre filter If mounted Disassemble the cowling 2 Fig H8 2 By means of a tool For example screwdriver push the lock 3 Fig H8 3 on the side...

Страница 109: ...4 1 4 ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE 4 ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE...

Страница 110: ...4 2...

Страница 111: ...dealer It is COMPULSORY for all ATTACHMENTS WITH SUSPENDED LOAD Hoist crane jib crane jib with winch hook etc to be used with a fork lift fitted with AUTOMATIC HYDRAULIC MOVEMENT CUT OFF Only attachme...

Страница 112: ...e 415 330 2T 2T5 Section 125 x 45 x 1200 mm Weight 65 Kg R f rence 415 690 3T Section 100 x 45 x 1100 mm Weight 55 Kg R f rence 415 693 3T Section 100 x 45 x 1200 mm Weight 58 Kg R f rence 415 694 3T...

Страница 113: ...0 mm Weight 105 Kg TDL 60E SS B621 1260 R f rence 556 254 570 197 570 194 Nominal load capacity 3000 Kg Side shift 2x100 mm Width 1260 mm Weight 110 Kg TDL 100E SS B686 1470 R f rence 556 386 570 198...

Страница 114: ...N Reference 555 779 Nominal load capacity 2000 L 2000 Kg Width 2022 mm Weight 700 Kg BA 2000 S2 30N Reference 555 782 Nominal load capacity 2000 L 2000 Kg Width 2022 mm Weight 700 Kg GRAIN BUCKET SP 5...

Страница 115: ...N TILTABLE CARRIAGE T I PFB 25 N TI 1260 Reference 570 513 Nominal load capacity 2500 Kg Width 1260 mm Weight 87 Kg PFB 25 N TI 1470 Reference 570 514 Nominal load capacity 2500 Kg Width 1470 mm Weigh...

Страница 116: ...ight 85 Kg TDL 55E SS A932 1470 R f rence 570 517 Nominal load capacity 2500 Kg Side shift 2x100 mm Width 1470 mm Weight 101 Kg TDL 55E SS A933 1580 R f rence 570 557 Nominal load capacity 2500 Kg Sid...

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