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ADJUSTING RIDE QUALITIES

98 XVERT forks offer a wide adjustment range to suit individual riding preference and rider weight by simply changing the Micro
Cellular Urethane (MCUÕs).  Fine tune adjustments can be made using the preload adjuster located on top of  the fork crown.
Softer blue, and harder yellow MCUÕs are available from your Dealer.

NOTE: Since 98 model forks use a compression stack in the right leg only, MCUÕs and Springs used in previous Manitou forks are
NOT interchangeable with later versions of XVERT forks.

Compression Spring Fine Tuning:  Figure 15

Fine tuning adjustments to the spring rate are made by rotating the
adjuster knobs located on top of the crown.  The 98 XVERTÕs use a
compression spring system in the right leg only.  The right knob is
used to adjust preload.  Rotating the knobs clockwise will firm the
ride, adding preload to the compression stack.  Rotating the knobs
counter clockwise will soften the ride.  Four full revolutions will
take the adjuster from full soft to the extreme firm setting.

Compression Damping Fine Tuning: Figure 16

To  adjust  the  compression  damping  for  the  XVERT  and   the
XVERT R  remove the compression damping assemble from the top
of the left leg.  Adjust the set screw in the valve seat to increase
compression damping and out to reduce the compression damping.
Try adjusting one full turn at a time.  To adjust  XVERT TI models
simply rotate the compression damping knob located on top of the
left leg crown.  Rotating the knob clockwise will increase the
damping, rotating the knob counter clockwise will reduce the
damping.  Excessive damping will give you a harsh ride over sharp
bumps like rocky sections, but will feel good in large hits like G-
outs.  Insufficient compression damping will bottom out in the large
hit G-outs and bob a little while climbing but feel plush on the sharp
hits.  A correctly adjusted fork will perform good in all condition.

Rebound Damping Fine Tuning: Figure 17

To adjust the XVERT simply rotate the rebound damping knob
located on the bottom of the left leg.  Rotating the knob clockwise
will increase the damping, rotating the knob counter clockwise will
reduce the damping.  Excessive rebound damping will give you a
harsh ride over repetitive bumps (like braking bumps) because the
fork will pack up.  Insufficient rebound damping will make the fork
over active, top out and slap back when landing from a jump.  We
suggest that you try adjusting your fork on the very active side,
minimum rebound.  Then try it over a variety of terrain and turn in
more rebound from there.

FIGURE 15: PRELOAD

FIGURE 16: COMPRESSION DAMPING

FIGURE 17 REBOUND DAMPING

For additional tuning tips we recommend that you obtain a copy of the MRD tuning  Manual P/N:85-3485 and check out the
MRD  Race Tuning kits available at your dealer.

Page  11

Содержание 98 XVERT

Страница 1: ...ny other alterations or modifications to your fork should be considered unsafe Contact Answer Products Technical Support prior to modifying your fork in any way for safety information 4 Do not use any Manitou Fork if any parts appear to be broken bent cracked or damaged Contact your dealer or Answer Products Technical Support 800 670 7446 if you have any questions concerning the integrity or condi...

Страница 2: ...f frame 7 Install upper bearings spacers and stem 8 Install stem cap and screw tighten until slack just disappears 9 Install handlebars to desired height Torque stem handlebar pinch screws and stem clamping system to manufacturerÕs instructions 10 Install brakes and adjust per manufacturers instructions Note All 98 Manitou Forks Forks are equipped with a secondary catch dropout 11 Adjust front whe...

Страница 3: ...BRACKET KIT 85 3674 X VERT R HAYES BUSHING KIT 85 3733 98 SOFT KIT SX SX R SX RR 85 3538 98 MEDIUM KIT SX SX R SX RR 85 3839 98 FIRM KIT SX SX R SX RR 85 3840 ADJUSTER KIT ALUMINUM SX XVERT 85 3848 98 CROWN STEER INNER LEG SET XVERT CROMOLY 85 3858 98 CROWN STEER INNER LEG SET XVERT ALUMINUM 85 3859 98 REBOUND DAMPER REBUILD KIT XVERT R 85 3864 98 REBOUND DAMPER REBUILD KIT XVERT TI 85 3865 98 COM...

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Страница 7: ...ding this entire section prior to making any changes to the oil level To check the oil level remove only the compression damping assembly located in the top of the left leg Leave the right side compression stack adjuster MCU spring assembly in place to keep the fork fully extended Use a tape measure or Òdip stickÓ to determine the oil level Oil level should be between 3 5Ó 89MM and 5 75Ó 146MM bel...

Страница 8: ...ut of the inner leg 3 Remove 2 nd or 3 rd Stg Elastomer and capture the 1 8Ó Dia detent ball 4 Adjuster needle must be unscrewed from the shaft 5 Remove valve nut using end wrench and holding the shaft in soft jaws or collet to prevent damage Compression Damping Disassembly figure 12 1 The compression damping assembly is almost identical to the lower shaft assembly 2 Unscrew the compression dampin...

Страница 9: ...aft Figure 11 1 Install all o rings and seals removed 2 Grease all seals lightly with a seal grease 3 Apply small amount of blue loctite to piston seat threads 4 Assemble shim stack and spacers inexact order that they were removed For XVERT XVERT R thread on valve nut and torque 30 IN LB 3 5 N m max For XVERT TI hand tighten piston seat Be sure large blow off washer will slide over piston spacer a...

Страница 10: ...ip snaps into the groove 5 Clean adjuster cap threads thoroughly Clean threads on inside of inner leg 6 Assemble MCUÕs springs and connectors with thick grease 7 Install adjuster assembly into inner leg just hand tight WARNING INNER FORK LEGS CROWN The inner fork legs and steer tube are press fit into the crown and may never be removed Removing them will make the fork unsafe to use If you see any ...

Страница 11: ...mpression damping Try adjusting one full turn at a time To adjust XVERT TI models simply rotate the compression damping knob located on top of the left leg crown Rotating the knob clockwise will increase the damping rotating the knob counter clockwise will reduce the damping Excessive damping will give you a harsh ride over sharp bumps like rocky sections but will feel good in large hits like G ou...

Страница 12: ... subjected to damping pressure A small leak in that area will not affect the performance of the fork or cause any type of damage We recommend that you store your Manitou right side up If this condition causes you some problems please contact your Answer Products dealer or call our warranty tech department for prompt service Fork is making a scraping noise that sounds as if the spring is binding Th...

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