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Man D 2876 LE 101, Руководство по эксплуатации, Страница: 1 / 42

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Содержание D 2876 LE 101

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Страница 3: ...3 Operating Instructions MAN Industrial Diesel Engines...

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Страница 5: ...es are developed and manufactured in line with the latest state of the art However trouble free operation and high performance can only be achieved if the specified maintenance intervals are observed...

Страница 6: ...operation due to the sew ing machine effect in particular if they are used between parts with different rates of lin ear expansion under heat e g aluminium and cast iron and leaks may then occur Examp...

Страница 7: ...issioning 15 Starting 16 Operation monitoring system 17 Shutting down 17 Maintenance and care 18 Lubrication system 18 Fuel system 22 Cooling system 25 V belts 27 Turbocharger 31 Intercooler 31 Starte...

Страница 8: ...number Rating speed Note The manufacturer of the complete ready to use machine in which this engine is to be installed must take the further action necessary in the context of indirect safety related...

Страница 9: ...in the appropriate spaces The engine type plates are on the crankcase Model delivered on installed on Engine serial number Order number MAN Nutzfahrzeuge Aktiengesellschaft Typ Motor Nr Engine No NI...

Страница 10: ...peration for the first time read the oper ating instructions carefully and familiarize yourself with the critical points If you are unsure ask your MAN representative D For reasons of safety we recomm...

Страница 11: ...ircuit only when the engine has cooled down If opening while the engine is still warm is unavoidable comply with the instructions in the chapter entitled Maintenance and Care D Neither tighten up nor...

Страница 12: ...oducts fuel engine oil anti freeze and anti cor rosion agent Pay attention to cleanliness The Diesel fuel must be free of water See Maintenance and care D Have the engine maintained at the specified i...

Страница 13: ...s are not to the expected as a result of handling used engine oil Health precautions D Avoid prolonged or repeated skin contact with used engine oil D Protect your skin by means of suitable agents cre...

Страница 14: ...itched off Pay attention to cleanliness Do not spill fuel Use only approved fuels see brochure Fuels lubricants etc Filling in of coolant Fill the cooling system of the engine with a mixture of drinka...

Страница 15: ...ut only if at least 20 minutes have passed since the machine was switched off D Pull out dipstick arrow D wipe it with a clean lintfree cloth D and push it in again up to the stop D Pull out dipstick...

Страница 16: ...h on EDC D Triggering of flame start system D Starting procedure initiated after preglowing start assistance and interrupted after engine starts at approx 300 400 rpm D Should the engine not start sta...

Страница 17: ...ent more serious damage Monitor the oil pressure of the engine lubrication and coolant agent temperature during operations If the monitoring devices register a drop in the lube oil pressure switch off...

Страница 18: ...at operating temperature remove the oil drain plugs on the oil sump and the oil filter bowl and allow the old oil to drain off completely Use a vessel of sufficient size to ensure that the oil does n...

Страница 19: ...eed Caution If no oil pressure builds up after approx 10 seconds switch off the engine immediately Check oil pressure and check that there is no oil leakage Then shut down the engine After about 20 mi...

Страница 20: ...and oil filter are filled with hot oil Risk of burns and scalds Remove mounting bolt of filter bowl Take off filter bowl and clean it internally Insert new filter element and fit filter bowl with new...

Страница 21: ...ger Oil filter can and oil filter are filled with hot oil Risk of burns and scalds Pull out oil filter cap together with filter el ement and catch escaping oil in a suitable container Detach filter el...

Страница 22: ...Injection pump No alterations must be made to the injection pump If the lead seal is damaged the war ranty on the engine will become null and avoid Faults We urgently recommend that you have faults i...

Страница 23: ...he filter cartridges and tighten them vigorously by hand D Bleeding the fuel system D Check filter for leaks Caution Used fuel filters are classed as dangerous waste and must be dis posed of according...

Страница 24: ...hand pump and operate until injection pump overflow valve can be heard to open D Screw in and tighten plunger on hand pump D Start engine D Check fuel system for leaks Changing fuel filter Only when t...

Страница 25: ...er and dispose of it in accordance with re gulations Drain coolant as follows when cooling sys tem has cooled down D Open cap on filler neck of expansion tank for pressure compensation and remove D Un...

Страница 26: ...oured in according to the vehicle manufacturer s filling specifi cations Do not put cold coolant into an engine which is warm from operation Ensure that the ratio of water to anti freeze is correct D...

Страница 27: ...pulleys so that edge of contact surface is flush with the V belt D Slowly depress pad until the spring can be heard to disengage This will cause the indicator to move upwards If pressure is maintaine...

Страница 28: ...ached 70 Tensioning and changing V belt Crankshaft Water pump Alternator D Remove fixing bolts D Remove lock nut D Adjust nut until V belts have correct tensions D Retighten lock nut and fixing bolts...

Страница 29: ...the V belts remove the fan turn back the setting nut and swivel the tension pulley inwards 1 2 3 Fan Tension pulley Automatic tensioner To change the V belts remove the fan D Turn back the setting scr...

Страница 30: ...crease spring pretension at hexagon with wrench until the setting gauge can be fitted over the bolt heads A 91 5 1 mm D Tighten down mounting bolts to 35 Nm D It must be possible to detach the set tin...

Страница 31: ...hat contacts and plug connec tions are secure In engines fitted with electronic speed pickups at the flywheel e g electronic speed gov ernor and EDC the speed pickup are to be cleaned too and metal ch...

Страница 32: ...hp at 1700 2000 rpm D 2876 LE 105 375 kW 510 hp at 2000 rpm Firing order 1 5 3 6 2 4 Valve clearance cold engine Intake 0 50 mm Exhaust 0 60 mm Valve timing Intake opens 23 before TDC Intake closes 1...

Страница 33: ...33 l with yoke 42 l Oil pressure during operation depend ing on oil temperature oil viscosity class and engine rpm must be monitored by oil pressure moni tors gauges Oil filter Full flow filter with p...

Страница 34: ...00 A C E I J 4400 A C I J 4800 A1 C E I1 J 5200 A C I J 5600 A C E I J 6000 A1 C I J 6400 A B C E I J 6800 A C I J 7200 A1 C E I1 J 7600 A C I J 8000 A C E I J 8400 A1 C I J 8800 A C E I J 9200 A C I...

Страница 35: ...and bearing on water pump I Clean air filter and change filter cartridge reset maintenance indicator even earlier depending on accumulation of dust I1 Change air filter filter cartridge J Check concen...

Страница 36: ...g oil pressure too high 21 Lubricating oil consumption too high 22 Engine too loud mechanical noise Possible causes x x Batteries discharged battery lead connections loose or corroded break in power c...

Страница 37: ...mould fungal attack fuel unsuitable heavily contaminated paraffin added x x x x x x x x Fuel low pressure system Fuel lines leaking broken clogged x x x x x x x Fuel low pressure system AIR in the sy...

Страница 38: ...noise Possible causes x x x EDC boost pressure sensor faulty incorrect implausible with atmospheric pres sure sensor line fault x x o x Exhaust turbocharger leaking or faulty x Turbine and compressor...

Страница 39: ...Notes 39...

Страница 40: ...ure 23 Fuel service center 24 Fuel system 22 24 I Injection pump 22 Instructions 6 Intercooler 31 L Lubrication system 18 21 M Maintenance and care 18 29 Maintenance chart 34 35 N Nameplates 9 O Opera...

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