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General Notes on Maintenance Work

MAN Marine Diesel Engines D2868 LE4.. / D2862 LE4..

6

Maintenance Schedule for Light Duty

3.5

When checking for leaks of oil, coolant and fuel

S

Carry out visual check of engine exterior (crankcase, cylinder heads etc.) for emergence of oil.

S

Carry out visual check of all fluid‐containing parts (reservoirs, pipes, hoses) for leaks.

S

Carry out visual check of pipes and hoses to see whether they are correctly routed or show chafing
marks.

3.6

When checking the turbochargers

Carrying out a visual inspection of turbochargers for:

S

Traces of contact between the compressor impeller and the compressor housing

S

Deformation of the blades, damage to the leading edges of the blades, due to the action of foreign bo
dies

S

Condition of oil outlet in the compressor and exhaust gas housing

Testing of the turbochargers for:

S

Smooth running of the rotor shaft

S

Cecking of mounting bolts on the compressor rear wall and the exhaust gas housing for force fit

S

Firm seating of and damage to the connections for the oil supply and return system and their sealing

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Содержание D 2862

Страница 1: ...Maintenance Schedule MAN Marine Diesel Engines V8 V12 Light Duty 51 99597 8044 Translation of the original instructions...

Страница 2: ...elopment Reprinting copying or translation even of extracts is not allowed without the written approval of MAN Truck Bus AG All rights under the copyright law are strictly reserved by MAN 2013 MAN Eng...

Страница 3: ...odel 4 Output in kW rpm 5 Works number 6 Date of commissioning 7 Engine number Starboard engine rpm important note overleaf 8 Engine number Port engine rpm important note overleaf 9 Name of MAN agent...

Страница 4: ...2...

Страница 5: ...2 Important information Important information is necessary to operate and maintain the MAN propulsion system For this reason the following publications must always be at hand S Operating Instructions...

Страница 6: ...orkshop is to confirm the correct performance of the work according to the maintenance schedule with a stamp and a signature Make sure that all entries are legible complete and have been properly made...

Страница 7: ...ly use approved fuels lubricants and fluids see publication Fluids Lubricants and Coolants for MAN Industrial and Marine Diesel Engines A current list of approved products can be found online at https...

Страница 8: ...or show chafing marks 3 6 When checking the turbochargers Carrying out a visual inspection of turbochargers for S Traces of contact between the compressor impeller and the compressor housing S Deform...

Страница 9: ...for M1 M2 and M3 are not reached within one year the maintenance work is to be performed annually according to maintenance schedule 4 2 4 1 Maintenance operations according to operating hours Scope o...

Страница 10: ...enance Schedules for Light Duty 4 2 Maintenance operation according to time intervals Scope of maintenance operations for Light Duty LD According to time intervals Daily inspection M1 M2 M3 M4 Daily x...

Страница 11: ...tighten if necessary S Condition of Poly V belt S Visually inspect engine wiring harness for damage do not open any connections S Resilient mounts of engine and gearbox S Alignment of the shaft system...

Страница 12: ...ight Duty Additional Maintenance M4 Maintaining charge air and cooling system S Visually inspect turbochargers and replace if neccessary S Clean charge air cooler tube cluster perform pressure test if...

Страница 13: ...Maintenance Record MAN Marine Diesel Engines D2868 LE4 D2862 LE4 11 Maintenance Record Maintenance Record...

Страница 14: ...Maintenance Record MAN Marine Diesel Engines D2868 LE4 D2862 LE4 12 Maintenance Record...

Страница 15: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 800 Location Performed at operating hours Invoice number...

Страница 16: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 1600 Location Performed at operating hours Invoice numbe...

Страница 17: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 2400 Location Performed at operating hours Invoice numbe...

Страница 18: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 3200 Location Performed at operating hours Invoice numbe...

Страница 19: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 4000 Location Performed at operating hours Invoice numbe...

Страница 20: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 4800 Location Performed at operating hours Invoice numbe...

Страница 21: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 5600 Location Performed at operating hours Invoice numbe...

Страница 22: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 6400 Location Performed at operating hours Invoice numbe...

Страница 23: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 7200 Location Performed at operating hours Invoice numbe...

Страница 24: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 8000 Location Performed at operating hours Invoice numbe...

Страница 25: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 8800 Location Performed at operating hours Invoice numbe...

Страница 26: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 9600 Location Performed at operating hours Invoice numbe...

Страница 27: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 10400 Location Performed at operating hours Invoice numb...

Страница 28: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 11200 Location Performed at operating hours Invoice numb...

Страница 29: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 12000 Location Performed at operating hours Invoice numb...

Страница 30: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 12800 Location Performed at operating hours Invoice numb...

Страница 31: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 13600 Location Performed at operating hours Invoice numb...

Страница 32: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 14400 Location Performed at operating hours Invoice numb...

Страница 33: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 15200 Location Performed at operating hours Invoice numb...

Страница 34: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 16000 Location Performed at operating hours Invoice numb...

Страница 35: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 16800 Location Performed at operating hours Invoice numb...

Страница 36: ...ngine speed as tested starboard engine Max engine speed as tested Port engine Next maintenance date and or operating hours Stamp Date Signature 17600 Location Performed at operating hours Invoice numb...

Страница 37: ...aintenance Record 18000 Location Performed at operating hours Invoice number Product name of engine oil viscosity class Max engine speed as tested starboard engine Max engine speed as tested Port engi...

Страница 38: ......

Страница 39: ......

Страница 40: ...MAN Truck Bus AG Vogelweiherstra e 33 90441 N rnberg Germany A member of the MAN Group Printed in Germany 51 99597 8044...

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