Malossi 3114852 Скачать руководство пользователя страница 21

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Test d’etancheite des soupapes
Soupape d’admission et d’échappement : faites les essais sur une soupape après l’autre. Remplissez le conduit d’essence; souffl ez avec un pistolet 
à air comprimé autour de la tête de la soupape en examen; contrôlez si des bulles d’air apparaissent dans le conduit. Si c’est le cas, vous devez 
démonter la soupape et effectuer le rodage, même si cette opération a déjà été effectuée. Eventuellement, répétez l’opération jusqu’à ce que les bulles 
d’air disparaissent. Pendant l’essai, contrôlez que le segment racleur appliqué sur la glissière ne laisse pas s’écouler du carburant; si c’est le cas, 
changez-le avec un nouveau segment racleur.

CONSEILS UTILES
Nous vous conseillons de roder les soupapes d’échappement et d’admission à chaque fois que vous démontez la culasse. Le rodage doit être 
effectué avec un outillage spécial et une bonne pâte abrasive fi ne pour rodage de soupapes. Pour améliorer le rendement du moteur, nous vous 
conseillons d’effectuer un raccordement et un polissage parfaits des conduits d’admission et d’échappement. Le meilleur conduit d’admission est 

Valve tightness test
Intake and exhaust: perform the tests one after the other. Pour gasoline into the pipeline until it is fi lled. Use a compressed air gun to blow along the 
head of the particular valve and check whether air bubbles appear inside the pipeline. If so, the valve must be disassembled and grinding performed 
even if this procedure has already been carried out. It may also be necessary to repeat the procedure as many times as needed until the air bubbles no 
longer appear. When performing the test, check to ensure that the oil seal on the guide is not leaking fuel. If there is leakage, replace it with a new one.

USEFUL SUGGESTIONS
We advise you to grind in the exhaust and intake valves whenever the head is disassembled. Grinding must be carried out using the specifi c tool and 
a satisfactory fi ne abrasive paste designed for grinding valves.
To improve the performance of the engine, it is advisable to perform a perfect jointing and fi nishing of the intake and exhaust lines.
The best intake line is a line tending to narrow slightly from the carburettor valve on to the intake valve with a maximum cam angle of 2°. 

Collaudo tenuta valvole
Aspirazione e scarico: effettuare prove una di seguito all’altra. Versare benzina nel condotto fi no a riempirlo soffi are con una pistola ad aria compressa 
attorno al fungo della valvola in esame e controllare se all’interno del condotto appaiono delle bollicine d’aria. In caso affermativo occorre smontare la 
valvola ed effettuare la smerigliatura anche se questa operazione é già stata fatta, ed eventualmente ripetere l’operazione fi no a quando il fenomeno 
delle bollicine non verrà a cessare. Durante la prova controllare che il paraolio applicato alla guida non lasci trafi lare carburante altrimenti sostituirlo 
con uno nuovo.

CONSIGLI UTILI
Si consiglia di smerigliare le valvole di scarico e aspirazione ogni qualvolta si smonta la testata.
La smerigliatura va eseguita con apposito attrezzo e con una buona pasta abrasiva fi ne specifi ca per smerigliatura valvole.
Per migliorare il rendimento del motore é consigliato eseguire una perfetta raccordatura e lucidatura dei condotti di aspirazione e scarico.

Содержание 3114852

Страница 1: ...i tech Art 3114852 07 2018 7314852 i tec...

Страница 2: ...3500 sale points This fills us with pride and leads us to an increasingly greater commitment to offering innovative products Our company and our technicians are at your complete disposal to offer you...

Страница 3: ...orrect working of Malossi cylinder TECHNICAL FEATURES Cylinder Bore 63 mm Stroke 58 6 mm Displacement 182 58 cc Compression ratio 10 6 1 Material primary aluminium alloy with a high content of hardene...

Страница 4: ...alculated and upgraded heat exchange surfaces Piston Ultra compact with 3 rings Material special aluminium alloy with high silicon content low thermal expansion and a tin facing on the sliding surface...

Страница 5: ...ton rings Special rings with high sliding ease and very high mechanical resistance I ring compression in nitrided and chromium steel II special cast iron ring Three piece scraper ring made of chromium...

Страница 6: ...ng up the electrical system that goes to the engine and the starter Disassemble the complete exhaust unit Remove the air filter housing Disassemble the fuel system from the cylinder head leaving it co...

Страница 7: ...et and outlet couplings on the engine must be disconnected ONLY FOR SCOOTER Remove the rear wheel and the screws or studs fastening the engine to the frame and rear shock absorber At this point you ha...

Страница 8: ...on the crankcase as shown in Fig 3 In order to turn the engine use the close bolt of the crankshaft Remove the rubber plug of the chain adjuster using a small screwdriver Insert the screwdriver into t...

Страница 9: ...head and the original cylinder from the crankcase of the engine Remove the piston from the connecting rod As an extra precaution to prevent foreign matter from entering the crankshaft block it is bes...

Страница 10: ...you to replace both components as well as the valve return springs if the latter are not in perfect condition If it is necessary consult the Useful suggestions In the event of valve guide replacement...

Страница 11: ...itted Then proceed with the tightness test as described in the section entitled Valve tightness test Attention The head lapping in must be done by an authorised workshop Otherwise clean the base of th...

Страница 12: ...to assemble the Malossi kit take the cylinder wash it and degrease it Drop the cylinder along the cylinder unit locking stud bolts and without forcing it fit it in the engine block Check to ensure th...

Страница 13: ...rt the piston on the connecting rod and fasten it with the new spin lock It must be oiled prior to this procedure Insert the second spin lock ensuring that it is perfectly inserted in its seat PISTON...

Страница 14: ...the base of the crankcase Fit the chain guide shoe checking to ensure that it is perfectly positioned in its seat Fit the new head gasket and the two truing bushes Insert the head on the stud bolts a...

Страница 15: ...he gearing chain assembly opening and check to ensure that the crown gear is aligned with the reference on the head If necessary shift the gearing chain by one tooth more or one less on the crown gear...

Страница 16: ...remained aligned with the reference mark on the head Fig 2 If the crankshaft is blocked during the rotation do not attempt absolutely to force it under any circumstances Check the timing of the timing...

Страница 17: ...in the table entitled Assembly data Re assemble the cover Fig 1 point 6 Re assemble the water pump Fig 1 point 2 checking the O Ring and replacing it if it is damaged Put in the engine the amount of...

Страница 18: ...hicle in the front part of the scooter as indicated in the Vehicle use and maintenance ONLY FOR SCOOTER turn out the bolt Fig 6 point 9 and let go out all the air which is in the cooling circuit and c...

Страница 19: ...n du v hicule pour le rodage et l entretien RUNNING IN and MAINTENANCE For running in and maintenance follow the instructions found in the Vehicle use and maintenance manual meticulously RODAGGIO e MA...

Страница 20: ...nuts fastening the head 10 Nm 1 kgm Tightening torque for M8 screws crown gear and camshaft 24 Nm 2 4 kgm Total engine oil capacity 1 5 litres Type original the original Use and maintenance handbook S...

Страница 21: ...as needed until the air bubbles no longer appear When performing the test check to ensure that the oil seal on the guide is not leaking fuel If there is leakage replace it with a new one USEFUL SUGGE...

Страница 22: ...this case as well there must not be any abrupt reductions in passage or increases in the passage sections GENERAL CARE Every time the cylinder kit is disassembled replace the head and cylinder bottom...

Страница 23: ...and suggestions you may wish to send us So goodbye from us all at Malossi and please accept our compliments Have Fun GOOD LUCK and see you next time The descriptions in this publication are not bindin...

Страница 24: ...sistore com These products are reserved solely for races in locations reserved for those purposes and in accordance with the regulations issued by the competent authorities for sports events We declin...

Страница 25: ...25 Fig 2 4 3 Fig 1 2 1 6...

Страница 26: ...26 Fig 3 Fig 4 5...

Страница 27: ...27 Fig 6 9 Fig 5 7 8...

Страница 28: ...Position of closing lines of each piston rings Position des lignes de fermeture des respectifs segments 4 2 1 3 Fig 9 Fig 7 Piano di riscontro Perfectly flat surface plate Surface parfaitement plane C...

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