R
epair
P 1
3
/ 1
7
[4] DISASSEMBLY/ ASSEMBLY
[4]-11. Air cleaner assembly, Carburetor
See
Fig. 47
for all the components of Air cleaner assembly and
Carburetor assembly.
Do the following steps to disassemble them and replace the broken parts.
(1) Slide Cleaner cover clip upward, and push the sides of Air cleaner
cover then remove the tab from Air cleaner housing. (
Fig. 48
)
Air cleaner assembly can be removed by separating Control cable
and two M5x50 Hex socket head bolts from Carburetor section.
(
Fig. 47
)
(2) Disconnect Tubes and remove Carburetor. (
Fig. 49
)
(3) Check the following points:
• clog and dirt of Inlet screen
• tear, hardening and deformation of Pump diaphragm, Metering
diaphragm and Primer pump
If the above preblems occur, replace the subject parts with new ones.
(4) Clean the routes in Carburetor with a commercial carburetor cleaner.
After minutes from the step, blow away the liquid on the routes with
a air gun.
Carburetor assembly
Fig. 48
Fig. 49
Fig. 47
REPLACING OF AIR CLEANER ASSEMBLY AND CARBURETOR
M3x10 Pan head screw
Cable bracket
Swivel
Washer
Throttle valve
Stop ring E-3
Packing ring
Cleaner cover
clip
Air cleaner
cover
Carburetor
Metering diaphragm gasket
Metering diaphragm
Air purge body assembly
Primer pump
Primer pump cover
3x24 Tapping screw
(4 pcs.)
Pump gasket
Jet #50
(for some country only)
O ring
(for some country only)
Pump diaphragm
Pump body
assembly
Inlet
screen
O ring
Washer
Spring
High speed needle
(for some countries
only)
1R311
Tube (2 pcs.)
Choke valve
Air cleaner housing
Cleaner cover clip
Sleeve
Plate
M5x50 Hex socket
head bolt (2 pcs.)
Note
: Air cleaner
assembly and
Carburetor assembly
do not include the bolts.
Air filter
Air cleaner cover
Air cleaner assembly
Washer
