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P 6/ 10

R

epair

CAUTION: Repair the machine in accordance with “Instruction  manual” or “Safety instructions”.

[1] NECESSARY REPAIRING TOOLS

[2] LUBRICATION

[3] DISASSEMBLY/ASSEMBLY

[3]-1. Armature

Fig. 1

Code No.

Description

Use for 

1R005

Retaining ring pliers RT-2N

removing Retaining ring R-32 

1R279

Round bar for arbor 5-50

removing Armature   

1R291

Retaining ring S and R pliers

removing Retaining ring S-15 

1R350

Ring 60

holding Bearing box complete when removing Armature

1R383

Armature positioning jig

positioning Armature at the precise position when mounting it to 

Bearing box complete  

Item No.

Apply lubricant as instructed in the table below.

Description

Lubricant

Amount (g)

Portion to lubricate 

DISASSEMBLING

---

Felt Ring 18

(a component part of

 Bearing box complete)

Apply sufficient lubricant to protect from dust. 

“VG100” 

Fig. 2

BGD0801

(1) Remove Collet cone and Collet sleeve from Spindle.

(2) Remove Insulation cover from Bearing box complete,

      then separate Bearing box complete from Housing. (

Fig.2

)

1.Remove Insulation cover from Bearing box complete,

   then remove Carbon brush.

2. Remove Bearing box complete together with

    Armature from Housing.

4x22 Tapping screw (4 pcs)

Insulation cover

Bearing box complete

Armature

Bearing box

complete

Housing

Ball Bearing 6002LLB

Bearing box complete

Felt Ring 18

Содержание LXDG01 1 Series

Страница 1: ... Li ion 18 3 0 Weight according to EPTA Procedure 01 2003 4 kg lbs 2 0 4 4 1 7 3 8 No load speed min 1 rpm 25 000 Collet size mm 3 6 8 1 8 1 4 6 2 1 4 Max collet capacity mm 8 1 4 3 Max wheel diameter mm Max output W 350 38 1 1 2 Specification Model BGD800 BGD801 22 with DC18RA Charging time approx min 1 Model number for North and Central American countries L H W These new products are available i...

Страница 2: ...ructed in the table below Description Lubricant Amount g Portion to lubricate DISASSEMBLING Ball bearing 6001LLB Spindle 5 Felt Ring 17 Apply sufficient lubricant to protect from dust VG100 Fig 2 1 Remove Insulation cover from Barrel then remove four 4x30 Tapping screws that fasten Barrel section to Housing 2 Separate Barrel section from Housing Note Be careful not to lose Flat washer 22 in this s...

Страница 3: ...plete 2 Remove Coupling from Spindle then separate Spindle from Barrel complete Figs 3 4 3 Remove Retaining ring S 12 and Ball bearing 6001LLB from Spindle Fig 5 Coupling Hex socket bit 17 Spindle Wrench 13 Spindle Do the reverse of the disassembling steps 8 Remove Ball bearing 629LLB from the rear end of Barrel complete Coupling 5 The Coupling disconnected from Spindle remains in Hex box bit 17 B...

Страница 4: ...Armature from Gear housing cover Fig 7 Armature Gear housing cover Flat washer 22 Carbon brush Spacer 4 Remove Coupling together with Ball bearing 629LLB from Gear housing cover then separate Coupling from Ball bearing 629LLB by removing Retaining ring S 9 Coupling Ball bearing 629LLB Retaining ring S 9 BGD0800 LXDG01 1R291 Coupling Ball bearing 629LLB Turn over 1R279 1R350 Armature Coupling Gear ...

Страница 5: ...2 with arbor press until stopped Note Press Armature into Coupling hole as slowly turning it so that it is set precisely at a right angle to Coupling Spacer 1R382 Coupling Coupling Fig 8 Fig 9 Flat washer 22 3 Mount Spacer to Coupling 4 Mount Flat washer 22 5 Assemble Armature to Housing Coupling square depression Switch lever Barrel complete Housing BGD0800 LXDG01 6 Assemble Barrel section to Hou...

Страница 6: ... mounting it to Bearing box complete Item No Apply lubricant as instructed in the table below Description Lubricant Amount g Portion to lubricate DISASSEMBLING Felt Ring 18 a component part of Bearing box complete Apply sufficient lubricant to protect from dust VG100 Fig 2 BGD0801 1 Remove Collet cone and Collet sleeve from Spindle 2 Remove Insulation cover from Bearing box complete then separate ...

Страница 7: ...be used for fixing Armature spindle at right depth Spindle 1R383 Spindle 1R383 Armature 3 Assemble Bearing box complete and Armature to Housing with square depression side set aligned Switch side Bearing box complete Bearing box complete Bearing box complete Note Press Armature into Spindle hole as slowly turning it so that it is set precisely at a right angle to Bearing box complete 3 Remove Arma...

Страница 8: ... Armature from Bearing box complete Fig 3 3 Disassemble Bearing box complete Fig 5 BGD0801 ASSEMBLING Spindle 1R291 1 Remove Retaining ring S 15 2 Remove Spindle from Bearing box 4 Remove Ball bearing 6002LLB from Bearing box complete 3 Remove Retaining ring R 32 from Bearing box complete Retaining ring S 15 Retaining ring R 32 1R005 Ball Bearing 6002LLB Do the reverse of the disassembling steps F...

Страница 9: ... Black Red LED Circuit End bell complete Switch Controller Terminal Connector Switch knob Lead wire holder of Endbell complete Endbell complete Insulating terminal Insulating terminal BGD0800 LXDG01 BGD0801 Fix Endbell complete in place as below Wiring to Switch Connect Insulating terminals as below Housing L ...

Страница 10: ...al Flag connector Terminal Flag connectors must be connected to Terminal as below Lead wires from Controller to Terminal must be routed under Controller Do not route them over the ribs around Controller and Terminal Lead wire of LED light circuit Lead wire holder Lead wires from LED Light circuit must be routed in the area surrounded by the dotted line ...

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