P 4/10
R
epair
[3] -2. Large spiral bevel gear and Ball bearing 6002DDW
DISASSEMBLING
Fig. 11
Fig. 12
Fig. 9
Fig. 10
3) Remove Ring spring 7 from Spindle by levering up with slotted screwdriver while expanding the ends of the spring
a little bit with 1R004 or 1R291. (Fig. 11) Then remove Flat washer 8 and Lock washer.
4) As illustrated in Fig. 12, remove Large spiral bevel from Spindle together with Lock sleeve and Lock spring 16
using 1R045 and 1R346.
1) Separate Bearing box from Gear housing first by unscrewing four M5x18 Pan head screws then by tapping the end of
Gear housing with plastic hammer as illustrated in Fig. 9. It is not necessary to remove Carbon brushes.
2) Remove Ball bearing 6000ZZ using 1R269. (Fig. 10)
Note: The gear and the ball bearing can be replaced without disassembling the Motor section.
1R269
Ball bearing 696ZZ
Bearing box
Large spiral bevel gear
Gear housing
Bearing box
1R004
Ring spring 7
Spindle
Slotted screwdriver
Bearing box
Spindle
Large spiral bevel gear
5) Hold Large spiral bevel gear securely by hand, and pull off Lock sleeve with adjustable wrench while turning it
counterclockwise. Then remove Lock spring 16 the same way as you removed Lock sleeve. (Fig. 13)
6) After removing Large spiral bevel gear, separate Bearing retainer 39 by removing three M3x6 Pan head screws. (Fig. 14)
Fig. 13
Large spiral bevel gear
Lock sleeve
Lock spring 16
1R045
1R346
Fig. 14
Pan head screw
M3x6 (3 pcs)
Bearing retainer 39
