R
epair
[3] DISASSEMBLY/ASSEMBLY
[3] -11. Spark Arrestor
2. Remove Inner muffler cover (metal)
and Muffler gasket from Muffler.
DISASSEMBLING, CLEANING
Fig. 44
(1) Separate Engine from the product (
Fig. 1, 2, 3
).
(2) Disassemble Muffler section (
Fig. 43
).
Muffler cover (outer)
1. Remove Muffler cover (outer). And remove two Hex
socket head bolts. So, Muffler and Inner muffler cover
(metal made) are removed.
Hex socket
head bolt
Muffler
Tail pipe
Pan head
screw (3 pcs.)
Gasket
Inner muffler cover
(metal made)
Muffler
Muffler
(1) Set Spark arrestor to Muffler.
(2) Put Gasket on the Spark arrestor, facing its cut corner to the hill formed portion of Muffler (
Fig. 44
).
(3) Assemble Tail pipe through Gasket to Muffler with three Pan head screws (
Fig. 44
).
(4) Mount Inner muffler cover (
Fig. 43
).
(5) Fix the assembled muffler section to Engine with Hex socket head bolts (
Fig. 43
).
Note
: Apply Loctite 242 or ThreeBond 1342 to the thread of Hex socket head bolts.
Fig. 43
The Gasket has convex portion
on the reverse side for pressing
Spark arrestor to Muffler surface.
Spark arrestor
4. Remove the carbon deposits and dust
from Spark arrestor if any.
Replace the Arrestor if it has any deformation or breakage.
3. Unscrew three Pan head screws
and remove Tail pipe, Gasket and
Spark arrestor from Muffler.
Inner muffler cover
(metal made)
Muffler gasket
ASSEMBLING
Spark
arrestor
Tail pipe
Mount Gasket, facing this cut corner to the Hill formed portion of Muffler,
so that the convex side of Gasket presses the Spark arrestor.
Hill formed portion
The hole comes under
the Hill formed portion of
Muffler when assembled.
Gasket
Muffler gasket
P 2
2
/ 2
6
