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epair

[4] FASTENING TORQUE

Fastening for

Crank case underside

266608-2

5x40 Hexalobular tapping screw

Part No. of Screw/ Bolt/ Clutch

Description

Quantity

Fastening torque (N.m.)

10 ± 0.5

Intermediate flange

266651-1

5.5x16 Hexalobular tapping screw

4 ± 0.5

Muf

fler base (the component of Muf

fler complete)

266605-8

M5x16 Hexalobular socket head bolt

8 ± 1

Muf

fler cover (the component of Muf

fler complete)

and Cooling plate

266605-8

M5x16 Hexalobular socket head bolt

8 ± 1

266606-6

M5x40 Hexalobular socket head bolt

8 ± 1

Carburetor

266604-0

M4x40 Hexalobular socket head bolt

3 ± 0.5

Clutch (M10 -1.0 thread pitch/ Left hand thread)

168607-9

Clutch complete

35 ± 2.5

Ignition coil assembly

266631-7

M5x20 Hexalobular socket head bolt

5 ± 0.5

Flywheel

264053-5

M8x1 Hex nut

20 + 5

Tubular handle

266651-1

5.5x16 Hexalobular tapping screw

4 ± 0.5

Spark plug

168599-2/ 168401-9

Spark plug

± 2

Contact spring

266421-8

3x10 T

apping

screw

1 ± 0.2

P 1

/ 1

Содержание EA3500S

Страница 1: ...Mixed gasoline Mixture ratio of 50 1 JASO FC or ISO EGD Specifications Model Type Dry weight kg lbs Speed at no load min 1 rpm Starting system Yes Rapid start Spring assisted recoil starter Decompres...

Страница 2: ...g with 1R223 1R254 when removing assembling Hexalobular tapping screw socket head bolt Torque wrench shaft 20 90N m 1R223 Torque wrench shaft 2 6N m 1R254 adjusting a proper gap between Flywheel and I...

Страница 3: ...h drum assembly if chain brake works Fig 5 5 Remove Clutch drum assembly Fig 6 1 Check that the following portions of Clutch drum assembly do not have damage wear Fig 5 Inside Chain sprocket portion N...

Страница 4: ...l starter section 9 Remove 4 7x16 Hexalobular tapping screw and Flat washer 5 from Starter complete installation side on Hand guard Fig 8 10 Remove Stop ring E 4 from Pin A of Engine housing complete...

Страница 5: ...areful to each direction Note Wear gloves for safety Be careful that Muffler stays very hot for a while after running the engine Fig 10 Repair DISASSEMBLING 2 DISASSEMBLY ASSEMBLY 2 4 Muffler section...

Страница 6: ...5 to two Clutch shoes Be careful to the hooking direction of Tension springs 5 When one of Tension spring 5 has a damage replace two Tension springs 5 with the new at the same time Do not replace the...

Страница 7: ...ce turn the screw counterclockwise until the pin ends are fit into two slits of Oil pump body If this way is difficult push Piston slightly in the direction of Body Note When set Oil pump complete in...

Страница 8: ...ng as follows After making the slack of rope between Starter grip and Reel put the slack into the groove of Reel and pull the starter grip lightly Note Be sure to loosen the spring force before the st...

Страница 9: ...washers into two seated holes of Cylinder 2 Pretighten Ignition coil in place by tightening two M5x20 Hexalobular socket head bolts through Isolating washers 3 Insert 1R366 between Ignition coil and...

Страница 10: ...ke lever 5 5x16 Hexalobular tapping screw 2 pcs Tube 2 5 112 to Fuel nipple Contact spring 3x10 Tapping screw Grounding wire of Cable harness Tube 2 5 72 removed from Carburetor Guide pin of Engine ho...

Страница 11: ...ck Diaphragm assembly metering Refer to Figs 31 and 32 Check that the tip of Valve inlet needle is not worn Replace it the new one if it looks worn Check that Lever metering is not worn and it is asse...

Страница 12: ...n of Tank assembly 2 Set Catch lever to the hinge position of Tank assembly Fig 36 Note Torsion spring 10 has to be hooked with Throttle lever as drawn in Fig 37 See Fig 34 and the explanation Assembl...

Страница 13: ...ant Supply Soap liquid onto the suspicious surface of Fuel leakage during the pressure test After the above steps reverse the disassembling procedure of DISASSEMBLY of 2 11 Tank assembly Pick up Gasol...

Страница 14: ...ide Be sure to use New Gasket Fig 11 and New Crank case sealing When replacing Ball bearing 6201 press fit the inner ring portion to Crank shaft using the same size pipe and a block for placing the co...

Страница 15: ...be 0 5 mm Is the gap between Flywheel and Ignition coil 0 25 0 3 mm Is the gap even without any contact wear Is there damage to Insulation of High voltage cable or Ignition cable or coils of Igniton...

Страница 16: ...onent of Muffler complete and Cooling plate 266605 8 2 M5x16 Hexalobular socket head bolt 8 1 266606 6 1 M5x40 Hexalobular socket head bolt 8 1 Carburetor 266604 0 2 M4x40 Hexalobular socket head bolt...

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