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epair

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Drill chuck

(HP332D, DF332D)

DISASSEMBLING

Fig. 10

Socket 19-52

(Pt. no.134842-4)

Socket 19-52

(Pt. no.134842-4)

1R038

< Note >

Socket 19-52 has to be used

MAKITA genuine

Socket 19-52 (Pt. No.134842-4)

Carrier complete can not be inserted into

Socket sold on the market.

4. Fix 1R038 and Socket 19-52 (pt.No.134842-4)

with vise. See

Fig. 10

5. Set Carrier complete (e)

to Socket 19-52 by fitting

pin portion to the socket

hole.

See

Fig. 11

6. Set Keyless drill chuck 10 (9)

to Carrier complete (e),

inserting Spindle into Carrier

complete (e).

See

left

photograph in

Fig. 12

7. Attach 1R231 to Bit adapter

and mount the Bit adapter to

Nut spinner handle.

See

right

photograph in

Fig. 12

8. Inserting another end of 1R231

into Keyless drill chuck 10 (9),

fix the 1R231 firmly with

Keyless drill 10 (9).

See

right

photograph in

Fig. 12

9. Turn Nut spinner handle counter

clockwise. So, the Drill chuck

is removed.

See

right

photograph in

Fig. 12

Fig. 11

Fig. 12

Spindle

Nut spinner handle

Vise

Bit adapter

(e)

1R231

(9)

Содержание DF332D

Страница 1: ...city of drill chuck mm 0 8 1 32 10 3 8 Capacity mm Masonry 8 5 16 Steel 10 3 8 Wood 28 1 1 8 Torque setting 20 stages drill mode Clutch torque setting N m in lbs 1 0 9 5 0 44 Max tightening torque N m in lbs Hard joint 35 310 Soft joint 21 190 Max lock torque N m in lbs 32 280 Electric brake Yes Mechanical speed control Yes 2 speed Variable speed control Yes by trigger Reversing switch Yes LED job...

Страница 2: ... Note The standard equipment may vary by country or model variation 3For all countries except North Central and South American countries Asia Australia 4For North Central and South American countries Asia Australia Battery BL1015 3 BL1016 4 Battery BL1020B 3 BL1021B 4 Battery BL1040B 3 BL1041B 4 Charger DC10SA 3 DC10SB 4 Charger DC10WC 3 DC10WD 4 Driver bits Socket bits Belt clip Bit holder Holste...

Страница 3: ...owever in case of trouble on Gears replace Gear assembly as an assembly parts PLATE SET WITH SCREWS 1R231 Removing drill chuck for DF332D HP332D Removing drill chuck for DF332D HP332D Removing Mounting drill chuck for DF332D HP332D Apply Makita grease FANo 2 to the portions designated with the black triangle a b b a Ring gear 44 Ring gear 40 Rear housing Ring gear 44 Spur gear 17 40 complete e d S...

Страница 4: ... by disassembling Gear assembly 9 Be careful not to damage head of Screw or Bolt when unscrewing Because Locktite 272 is applied to its thread A Removing with Hex wrench and Hammer 3 Insert short arm side of Hex wrench 8 into Drill chuck 9 and firmly grip it with Drill chuck 9 2 Set the machine to Drill mode 1 Set the Speed change lever to 1 Wrong Hex wrench 8 4 Put the machine onto Work bench pre...

Страница 5: ...TW450 See the upper photograph in Fig 5 2 Inserting another end of 1R231 into Keyless Drill chuck 10 9 grip it with the Drill chuck 9 See the lower photograph in Fig 5 3 Hold the machine to be repaired pressing firmly toward work bench designated with red arrow by hand See the lower photograph in Fig 5 4 Turn TW450D counter clockwise by pressing the upper portion of Switch trigger designated with ...

Страница 6: ...the work bench and separate Keyless drill chuck 10 9 from Gear assembly 11 3 Gear assembly 11 can be disassembled as illustrated in Fig 9 And take out Carrier complete e to use it as a jig for separating Keyless drill chuck 10 9 Fig 9 11 9 a a Steel ball 4 5 b Flat washer 10 c Clamp ring d Lock pin 3 3pcs e Carrier complete f Ring gear 44 g Spur gear 15 3pcs h Space washer i Stop disk j Spur gear ...

Страница 7: ... by fitting pin portion to the socket hole See Fig 11 6 Set Keyless drill chuck 10 9 to Carrier complete e inserting Spindle into Carrier complete e See left photograph in Fig 12 7 Attach 1R231 to Bit adapter and mount the Bit adapter to Nut spinner handle See right photograph in Fig 12 8 Inserting another end of 1R231 into Keyless drill chuck 10 9 fix the 1R231 firmly with Keyless drill 10 9 See ...

Страница 8: ...r gear 15 3 pcs o Ring gear 44 p Motor washer q Grease cover R r Pin 1 5 2pcs s Rear housing t Grease cover L u Speed change shifter j s Front housing Front housing 2 Keep Gear assembly of Drill chuck side horizontally when joining Gear assembly of Rotor side to that of Drill chuck side Otherwise Steel ball 4 5 a may move from the place where it should bes and it is difficult to join Gear assembly...

Страница 9: ...ssembly 11 See lower left illustration in in Fig 16 11 1 3 3 11 2 Set the machine to Drill mode 3 Inserting the long arm side of Hex wrench 8 grip it with Keyless drill chuck See fig 17 9 Long arm of Hex wrench 8 6 4 1 Set the Speed change lever 4 to 1 4 Set the R F Change lever 6 to forward mode 5 Grip the short arm side of Hex wrench 8 firmly with vise 7 Slowly pull the Switch trigger to rotate ...

Страница 10: ...16 Tapping screws See the left photograph in Fig 20 3 Set Speed change lever 4 to 2 See the right illustration in Fig 20 1 Disassemble Keyless drill chuck 10 selecting any of the followings measures as need arises A Removing with Hex wrench and Hammer See Fig 3 Fig 4 B Removing with Bit adapter 1R231 Impact driver Mod TW450D See Fig 5 Fig 6 C Removing Drill chuck by disassembling Gear assembly See...

Страница 11: ...drive end of Rotor 15 to work bench See the left photograph in Fig 23 8 Pressing down Stator 14 toward work bench pull off Rotor 15 See the right illustration in Fig 23 15 14 drive end Right handling storing Wrong Caution for Handling of Rotor When handling or storing multiple Rotors do not put them close to the another rotor They are dragged each other by their much stronger magnet force Conseque...

Страница 12: ...e protruded portion of housing set L 17 See Fig 26 1 Insert Rotor 15 into Stator 14 while being careful to the following points Hold the Fan portion to avoid pinching your finger with Rotor fan and edge of Stator Insert Rotor into Stator slowly and vertically to avoid scratching and damage to wiring board of Stator See Fig 24 ASSEMBLING 14 15 Fig 25 Fig 26 Motor section 11 14 11 17 Notch of Stator...

Страница 13: ...e shifter in the direction designated with black arrow So Speed change shifter has been set to 2 5 Fitting the grooved portion of Change lever assembly 10 to Speed change shifter mount Speed change lever 4 to Speed change shifter 6 Push Speed change lever into the space between Gear assembly 11 and Housing set L 17 by sliding along Speed change shifter 7 Set Speed change lever 4 on any of 1 or 2 s...

Страница 14: ...onent parts of Bit holder section are removed as follows 18 Steel ball 3 2 pcs 19 Bit sleeve 20 Compression spring 13 21 Bit washer 22 Ring spring 10 See Fig 30 1 Mount 2 pcs of Steel ball 3 and then assemble Bit sleeve See upper photograph in Fig 31 2 Mount Compression spring 13 20 Bit washer 21 And then secure them with Spring washer 10 22 See lower photograph in Fig 31 22 20 21 19 19 18 18 Note...

Страница 15: ...hange lever assembly 10 See Fig 32 Compression spring s one role fitting to the rib of Change lever assembly 2 Mount Change lever assembly 10 to Speed change lever by fitting the grooved portion to the protruded portion See Fig 30 3 Mount entirely Speed change lever 4 and Change lever assembly to Gear assembly 11 as illustrated in Fig 28 5 10 10 4 Grooved portion protruded portion 10 4 ...

Страница 16: ...Field effect transistor of Controller can be checked with Tester as follows See Fig T 2 Fig T 2 1 Set 1R402 A Tester to diode mode 2 Removing Battery lock Switch lever to ON position for example by bundling with tape 4 Controller is in order if the Tester designates 0 7V 0 9V However if 0 V 0 4 V is designated Field effect transistor built in Controller has any trouble Then the Controller has to b...

Страница 17: ...tive actions Yes No No No No No Replace Controller The machine does not have any trouble Rotor is broken Stator is broken Replace Stator Replace Rotor Replace Controller Breakage of Controller Disconnection of Lead wires Check the Lead wires or replace the Lead wires Replace LED light circuit Breakage of LED light circuit Incomplete connection of Connectors Check the connected condition of Connect...

Страница 18: ...Red Controller Terminal Flag connector with lock Flag connector with lock Bullet terminal Connector Symbol of Electrical Parts A A B B C D D D C C AWG 22 AWG 22 AWG 16 AWG 22 AWG 16 AWG 16 AWG 16 UL3266 C LED light circuit Printed wiring board of Stator Stator Switch B1 B2 187 250 P 18 20 ...

Страница 19: ...the inner wall of Housing set L Bullet terminal 3 pcs Stator Switch Controller Put lead wires of LED light circuit between Rib A and Boss A and guide them through the route between Rib C and Rib A Bullet terminal 3 pcs can be put to the place designated with gray color But be careful not to put more than 2 pcs of them closely by Noise suppressor Stator s lead wires orange white blue have to be tig...

Страница 20: ...uit is connected to the lead wires of Controller Controller Controller Twisted wire Twisted wire Non insulated sleeve Poly olefin tube at least 2 mm Non insulated sleeve Non insulated sleeve Wiring of Replaced LED light circuit edge of Poly olefin tube edge of Poly olefin tube 2 Cut Poly olefin tube at least 4mm longer than Non insulated sleeve 1 Use Poly olefin tube of which Inner diameter is 4mm...

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