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6

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4

[3] DISASSEMBLY/

ASSEMBLY

[3] -5. Torque Limiter Section 

 (cont.)

ASSEMBLING

Do the reverse of disassembling steps.
Note: Do not forget to assemble Flat washer 28 between Torque limiter section and Inner housing complete. Refer to Fig. 12.

[3] DISASSEMBLY/ASSEMBLY
[3] -6. Needle Bearing Complete and Oil Seal 25

DISASSEMBLING

Applying 1R252, press it with Arbor press. 
Needle bearing complete is removed 
together with Oil seal 25 from Gear 
housing complete.

1R252

1R252

Oil seal 25

Needle bearing
complete

Fig. 16

Fig. 15

1) Disassemble Torque limiter section and Inner housing complete from Gear housing complete.   
    See Disassembly of [3] -5. Torque Limiter Section.
2) Insert Inner housing complete into Gear housing complete.    (Fig. 15)
3) Remove Needle bearing complete and Oil seal 25.    (Fig. 16)

Inner housing complete

Gear housing complete

As the side for joining to Motor 
housing is not flat, Gear housing 
complete can not stand vertically 
without support.
Therefore, insert Inner housing 
complete into Gear housing 
complete as a support.

ASSEMBLING

Fig. 20

Fig. 19

1) Assemble Oil seal 25 to Gear housing complete in the order of Figs. 17 and 18.
2) Assemble Needle bearing complete as illustrated in Figs. 19 and 20.

1R164

1R164

1R164

outer diameter: 30mm

outer diameter: 34mm

1R232

Oil seal 25

With 1R232 and arbor press, insert Oil seal 25 until it stops.
Oil seal 25 is not yet inserted completely in this step,
because the outer diameter of 1R232 is bigger than that of 
Oil seal setting hole.

The initial position of Oil seal 25

Oil seal 25

The diameter of Oil seal 25 setting
hole is less than 36mm.

outer diameter: 36mm

back side

Gear housing complete

belly side

Needle bearing complete

Press Needle bearing with 
arbor press and the outer 
diameter 34mm end 
surface of 1R164 until 
Needle bearing complete 
stops. 

Fig. 17

Fig. 18

Face the flat portion of Needle bearing complete to
the belly side of Gear housing complete.

Needle bearing complete

flat portion

Press Oil seal 25 to the initial position with arbor press 
and the outer diameter 34mm end surface of 1R164.

Содержание BHR241

Страница 1: ...embly 1 set Depth gauge Stopper pole 1 pc SDS Plus bits Taper shank T C T bits Taper shank adapter Cotter Drill chuck assembly Chuck adapter Drill chuck S13 Bull points Dust Cup Grease Vessel 30g Blow...

Страница 2: ...nd bar for Arbor 7 50 Removing Striker from Tool holder complete Removing Ring 8 from Cam shaft Removing Installing Retaining ring S 7 from to Cam shaft Removing Installing Ring spring 29 from to Tool...

Страница 3: ...engages Refer to Fig 1 Teeth portion Space where Armature s drive end and 53 Helical gear 25 engages f Inside where Striker moves g Hole for accepting Piston joint h Surface where 30 Tool holder comp...

Страница 4: ...Figs 6 and 7 2 Make sure that Change lever stops at every operation mode exactly after assembling Lock plate Drill mode Hammer drill mode large pin of Change lever small pin of Change lever Lock plat...

Страница 5: ...ble Change lever as illustrated in Figs 4 and 5 3 Separate Gear housing complete from Motor housing Then remove Armature from Gear housing complete Figs 8 to 10 4 Disassemble Torque limiter section as...

Страница 6: ...y without support Therefore insert Inner housing complete into Gear housing complete as a support ASSEMBLING Fig 20 Fig 19 1 Assemble Oil seal 25 to Gear housing complete in the order of Figs 17 and 1...

Страница 7: ...lt section 3 DISASSEMBLY ASSEMBLY 3 7 Impact Bolt Section Fig 22 Fig 21 end of Ring spring 28 Ring spring 28 When the end of Ring spring 28 is in the hole of Tool holder complete slide the end to the...

Страница 8: ...rom Motor housing complete And then remove Armature from Gear housing complete Refer to Figs 8 to 10 4 Remove Stop ring E 4 Flat washer 5 and Compression spring 6 from pin of Inner housing complete Fi...

Страница 9: ...ash bearing section as a jig as follows Insert Cam shaft of Swash bearing section into the Ball bearing again Tilt the Ball bearing a little bit by moving Swash bearing section as illustrated to left...

Страница 10: ...r will be clamped between Ball bearing 608ZZ and Helical gear 26 Repair P 10 14 11 Remove Helical gear 26 using 1R022 1R023 and 1R281 as illustrated to left in Fig 37 Swash bearing 10 and Clutch cam c...

Страница 11: ...Piston joint hole for the pole of Swash bearing 10 Flat washer 12 Flat washer 12 Fig 40 Fig 41 2 Assemble Piston joint and two Flat washers 12 to Piston cylinder as illustrated in Fig 40 Note Do not f...

Страница 12: ...them to Housing L ASSEMBLING Refer to Fig 47 Rubber pin 5 Pass Pin 1 5 through Rubber pin 5 And then assemble them to Battery housing set L as illustrated right Assemble Cushion to Battery housing set...

Страница 13: ...Carbon brushes 1 Cap 35 40 O ring 16 38 Ring spring 28 29 Steel ball 7 0 35 Cushion ring 13 37 O ring 9 Circuit diagram Red Blue Brush holder L Brush holder R Yellow Color index of lead wires sheath...

Страница 14: ...eat sink FET Yoke unit Bend Connecting terminal to Housing set L side as illustrated above Switch Fix the Brush holder s Lead wires red and black with Lead wire holder Switch Put the extra portion of...

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