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CHALLENGER SERIES 80‐120 KVA     

 

INSTALLATION

 

 

 

AG‐SD‐36 Rev. No:0 Rev. Date:15.11.2012 Publish No:1 

 

 

 

 

 

 

Shelves  will  be  accessible  in  touch  if  batteries  are  in  battery  room.  Therefore  please  keep 
restricted accessing to battery room. Use necessary safety writings and strips 

 

Espacially, for the external cabinet batteries system of UPS, fuses must definitely be used. These 
fuses must be mounted as close as possible to the batteries. This closeness will increase the 
electrical operation safety. 
 

THE

 

TABLE

 

OF

 

CHALLENGER

 

EXTERNAL

 

BATTERY

 

USAGE

 

Device

 

Power

 

(KVA)

 

80

 

100

 

120

 

Total

 

number

 

of

 

Batt.

 

50

 

50

 

50

 

I

bat.max

 

@

     

V

bat.max

 

(A)

 

18,6 

23,2 

27,8 

I

bat.max

 

@

     

V

cutoff

 

(A)

 

136 

170 

204 

Recommended

 

internal

 

fuse

 

(A)

 

160

 

200

 

250

 

 

External battery cabinet and battery room applications are given below as an example. 

The method of application may vary according to the customer. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Example Battery Chamber Application 

 
 

CH80120EN08R0

 

Содержание AG-SD-36

Страница 1: ...USER MANUAL CHALLENGER SERIES 80 120 KVA...

Страница 2: ......

Страница 3: ...AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 USER MANUAL CHALLENGER SERIES 80 120 KVA AG SD 36 Document Y No 1 Rev 0...

Страница 4: ...The Manual This manual is prepared for the users of Challenger 80 120 kVA Companion Manuals For more info about this device and its options please visit www makelsan com tr Updates Please visit www m...

Страница 5: ...l Online Mode 15 2 2 2 Battery stored Mode 16 2 2 3 Bypass Mode 16 2 2 4 Auto Restart Mode 16 2 2 5 Maintenance Mode 17 2 3 Battery Management 17 2 3 1 Normal Operation Mode 17 2 3 2 Advanced Level Fu...

Страница 6: ...5 Control and Communication Cable Connections 39 3 2 Parallel Installation 39 4 OPERATION 42 4 1 Operation Procedure 42 4 1 1 Circuit Breakers 42 4 1 2 First Start Up 43 4 1 3 Testing of Types of UPS...

Страница 7: ...ry o KVA 15 11 2012 ARNING e installing t horized per n continuou USED WITH e connecting as 0 4A DISCONNEC WAIT FOR A ISCHARGE A done intern ician recommend his service w may rise e at hazardou hrown...

Страница 8: ...performance will decrease Access Operator reaches UPS via front panel on 80 120 kVA UPS Therefore enough area must be left for operator There is no limit to the sides of the device 1 3 Storage UPS sh...

Страница 9: ...CHALLENGER SERIES 80 120 KVA PRODUCT DESCRIPTION AG SD 36 Rev No 0 Rev Date 1511 2012 Publish No 1 2 Product Description General View CH80120EN02R0...

Страница 10: ...ES 80 120 KVA PRODUCT DESCRIPTION AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 Front View CH80120EN03R0 1 320x240 6 Grafik LCD 2 Ventilation Inlets 3 Mimic Diagram 4 Menu Keys 5 EPO Emergency Po...

Страница 11: ...Rev No 0 Rev Date 15 11 2012 Publish No 1 Front Cover View 1 RS232 Serial Interface for Inverter 2 RS232 Serial Interface for Rectifier 3 Input Circuit Breaker 4 External Bypass Circuit Breaker 5 Out...

Страница 12: ...2012 Publish No 1 Front Inside View 1 Maintenance Circuit Breaker 2 External Bypass Circuit Breaker 3 Input Connectiion Terminals 4 Output Connection Terminals 5 Earth Ground Connection 6 Battery Rap...

Страница 13: ...ES 80 120 KVA PRODUCT DESCRIPTION AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 Top View 1 Ventilation Outlets for inductors 2 Ventilation Outlets for pfc charger and inverter 3 Parallel Interfac...

Страница 14: ...CHALLENGER SERIES 80 120 KVA PRODUCT DESCRIPTION AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 Electrical Connection...

Страница 15: ...l connected thyristors These switches which are under the control of the mainboard control unit DSP provides controlling of supplying the loads through either mains or inverters The loads are supplied...

Страница 16: ...ned temperature sensor UPS adjusts battery charge parameters according to the information of the perceived temperature These parameters can easily be adjusted via LCD or TELNET interface by authorized...

Страница 17: ...sitions to be seamless This transitions might take 15 ms depending on the type of load if inverter output is not synchronized with the mains 2 2 4 Auto Restart Mode UPS supplies its critical loads up...

Страница 18: ...ks to this level batteries are kept ready for use at the highest capacity For lead acid batteries this voltage varies between values 2 2 2 35 V cell This voltage may differ slightly with temperature a...

Страница 19: ...then the batteries are completely drained during the test This situation may cause the load remained unpowered in case of mains voltage is out of the limits or mains power off This test can be started...

Страница 20: ...D Illuminates in battery mode Flashes when UPS is started up through batteries 4 Battery charge indicator LED Illuminates while the batteries are charging 5 Battery module 6 DC AC module Inverter 7 Ma...

Страница 21: ...r Factor Positive Bus WARNINGS Actual Alarms BATTERY Voltage Current Temperature Charge Percentage Remaining Back up Autonomy Time Last Test Result Next Test Date INVERTER Voltage Current Active Power...

Страница 22: ...in Menu Titles can be observed here Last event log is shown at the bottom left and active alarms list that appears 2 5 second intervals are shown at the bottom right If no button is pressed for 5 minu...

Страница 23: ...cancel 2 4 4 Password Protected Menus Some menus such as the control menu are password protected Press UP and DOWN to set each digit and press ENTER to confirm User level password is 0000 zero zero z...

Страница 24: ...24 hours it makes a quick battery test if test counter value is zero 0 Note Batteries must have been fully charged and kept in floating situation for at least one hour before performing the quick bat...

Страница 25: ...each phase phase to phase Battery Mode Battery Mode U I T Battery Voltage Charge Current and Temperature Charge Charge Percentage Battery Time The estimated battery run time with current load Last Te...

Страница 26: ...1 2 4 7 Setup Menu The following adjustments can made on setup menu Date Time To set date and time use up and down keys to choose the variable you want to set Then use up and down keys to set the valu...

Страница 27: ...tart the UPS automatically when the mains comes back to limits Turn on auto restart and set the time to define when the device will be started after the mains is normal Auto Battery Test This function...

Страница 28: ...RODUCT DESCRIPTION AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 Beep Turn the beeper sound on off Language Set the menu language Communication Set the protocol for the RS232 connection The optio...

Страница 29: ...ode at the specified days and hours Use this menu to setup the days and hours Service Menu Service menu is password secured and cannot be accessed with the user password 2 4 8 Logging Menu Last 500 ev...

Страница 30: ...done to model power KVA 15 11 2012 hich must b tated Additi ing the cabin be installed proper insta s up to 450 V to protect t before using ould be used us In case o irritation oc ring watch 3 phases...

Страница 31: ...es must be used in balanced and uniform temperature environments temperature is the most important factor that directly affect to battery capacity and usage lifes in general battery manufacturers reco...

Страница 32: ...be used These fuses must be mounted as close as possible to the batteries This closeness will increase the electrical operation safety THE TABLE OF CHALLENGER EXTERNAL BATTERY USAGE Device Power KVA...

Страница 33: ...re it can be moved easily These wheels must be used only on smooth surfaces The front side wheels of UPS must be locked after positioning properly The back side wheels are fixed Be more careful of sud...

Страница 34: ...v und through of 700mA ra at the input o egative DC p urrents hich is avera to mentione d urrents ma urrent 3P 400V 128 0 160 0 192 0 pe loads m phase curre be connect s sections fo be 95mm2 bles UPS...

Страница 35: ...te 15 11 2012 Publish No 1 1 Input Terminals 2 Output Terminals Follow the steps below to electrical connections 1 Make sure that the network and loads are isolated through cables by turning off the a...

Страница 36: ...STALLATION AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 2 Connect the ground cable 3 Make sure that the circuit breakers are off The use of these circuit breakers are explained on the next secti...

Страница 37: ...ize th re that the l re that the c anic isolatio e grounding allaton may he installatio onnections tions about on ttery Haz voltage can KVA 15 11 2012 es he cables wh oads are iso cables are c n trans...

Страница 38: ...use in the b fuse on the U atteries are e battery ter e UPS f the battery fuse on the U fuse in the ba fuse on the U r exist on the KVA 15 11 2012 inst possible ng the batter In case of co uch as ring...

Страница 39: ...cable that can be connected to those fuses is recommended to be used Please refer to standard called EN 50525 2 31 VDE 0100 430 in this subject Bu konuda EN 50525 2 31 VDE 0100 430 adl standard refera...

Страница 40: ...municati slot UPS nection conn on ou have bou ntact your de plication sh dundancy o ht A schem KVA 15 11 2012 Cable Con r optional co rol panels an on connecto on connecto nector ught can be o ealer f...

Страница 41: ...and must be the same series Devices must be running on the same firmware if not old firmwares must be updated Devices must be located as close as possible to each other max 6 x 110 cm paralleling cabl...

Страница 42: ...v No 0 Rev Date 15 11 2012 Publish No 1 Parallel Settings Connect the parallel cable as shown in figure below Only use the cables provided by Makelsan Software settings on the user panel should be mad...

Страница 43: ...directly to loads through CB2 In this way maintenance purposed switching is done properly If UPS is actived while it is operating thanks to auxilary short circuit info located in CB3 mains makes the b...

Страница 44: ...ION AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 4 1 2 First Start Up WARNING Wait for at least 5 seconds between each step 1 Turn the Maintenance CB2 bypass breaker ON 2 Turn the input CB1 brea...

Страница 45: ...en remain lit 5 Wait for the operation of the battery charge Battery charge LED on the mimic diagram will be lit continuously 6 Wait for the switching of UPS to static bypass mode Static bypass LED on...

Страница 46: ...CHALLENGER SERIES 80 120 KVA OPERATION AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 9 Turn output circuit braker CB3 ON 10 Turn the maintenance bypass braker CB3 OFF CH80120EN26R0 CH80120EN27R0...

Страница 47: ...tion check UPS total and phase loads The UPS gives audio alerts in an overload condition without feeding critical AC loads 4 1 3 Testing of Types of UPS Operation After first start up check device ope...

Страница 48: ...NOTE UPS will not switch to bypass mode if the inverter voltage is out of limits or there is and overload or overtemperature situation 4 1 3 3 Switching from Static Bypass Mode to Online Use the fron...

Страница 49: ...inverter output is synchronous with the maintenance bypass line before switching to maintenance bypass mode Otherwise there is a possibility of cutting off the load power for a short while Use the fr...

Страница 50: ...CHALLENGER SERIES 80 120 KVA OPERATION AG SD 36 Rev No 0 Rev Date 15 11 2012 Publish No 1 1 Turn CB2 ON Stop the UPS by using front panel Main menu Control Stop CH80120EN20R0...

Страница 51: ...for s forming a the loads co ront panel to enu Contr CH RIES 80 120 0 Rev Date CB4 OFF least 5 min safety Complete nnected to t o turn the d rol Passw H80120EN29 KVA 15 11 2012 nutes before Shutdown t...

Страница 52: ...lated an ol This conn CH80120EN3 KVA 15 11 2012 ere are no c down er Off r and inver system if the on Installa interface w nd safe UPS nection work 30R0 Publish No critical load rter respecti e shutdo...

Страница 53: ...ows the mains getting back 4 UPS Startup The main board of the UPS is energized 5 Soft Start Fail UPS could not ramp the DC bus up 6 Quick Battery Test Quick battery test has began 7 Deep Battery Test...

Страница 54: ...pass line 21 Chrg OverTemp Charge boost module temperature is out of the specified limits If it is in charge mode Charge will be stopped If it is in boost mode UPS will be stopped 22 STS Overtemp Stat...

Страница 55: ...nd temperature values are normal UPS will switch to normal mode 35 PFC Nor Temp Rectifier temperature is in the limited values If load and temperature values are normal UPS will switch to normal mode...

Страница 56: ...oad will be transferred to bypass line 52 BYP Thyr L1 Open C UPS has detected that bypass L1 thyristor can not be activated Load will be transferred to inverter line 53 BYP Thyr L2 Open C UPS has dete...

Страница 57: ...put voltage is detected during the period of starting UPS UPS has been stopped 69 PFC Stop Cmd Abnormal stuation is detected during the moment of rectifier operating UPS has stopped itself 70 Manuel S...

Страница 58: ...ypass line 85 Ext Switch To UPS UPS which is operating in paralel mode has been given a command to transfer the load to inverter line 86 Parallel Comm FE Slave UPS which is operating in paralel mode h...

Страница 59: ...Current Short circuit protection is activated for rectifier L2 phase 105 PFC PhL3 OverCurrent Short circuit protection is activated for rectifier L3 phase 106 Single Stop Command to stop itself has be...

Страница 60: ...t be bypassed 4 UPS Stopped 5 Charge Failure The charging circuit problem is detected batteries can not be charged In the case of mains interruption critical loads remain energized 6 Fan Failure Fan c...

Страница 61: ...attery capacity has fallen below defined limit in battery mode 19 EKO Mode UPS is operating in ECO mode 20 Thyristor Failure One or more thyristor is faulty See the history logs for details 21 BYP Pha...

Страница 62: ...the network at the range of 50Hz 2 mains when is out of range 50Hz 0 2 battery mode 50Hz 0 2 Output THD THDv Lineer 3 Non Lineer 4 Crest Factor CF 3 1 Overload Capacity At 125 load 10 min at 150 load...

Страница 63: ...At the range of 0 C 40 C for batteries 0 25 C Storage Temperature At the range of 15 C 45 C for batteries 10 60 C Protection Class IP20 Chassis Anti Static Paint Protection Humidity 0 95 Altitude 1000...

Страница 64: ...r stanbul Deri Organize Sanayi B lgesi 2 Yol I 5 Parsel 34956 Tuzla stanbul Tel 0216 428 65 80 Faks 0216 327 51 64 e mail makelsan makelsan com tr zmir Branch Hakap nar Mah 1348 Sok 2AE Keremo lu Merk...

Страница 65: ......

Страница 66: ...gesi 2 Yol I 5 Parsel 34956 Tuzla stanbul Tel 0216 428 65 80 Faks 0216 327 51 64 e mail makelsan makelsan com tr zmir Branch Hakap nar Mah 1348 Sok 2AE Keremo lu Merkezi Yeni ehir zmir Tel 0232 469 47...

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