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13

Troubleshooting 

Fault

Cause

Remedy

Leaves a streak 

of uncut or 

partially cut 

grass

Blades dull or bent

Replace blades

Carrier RPM too low

Use correct PTO speed

Field conditions are so wet that the wheels 

are pushing grass into mud

Too wet to mow. Stop operation and wait until it is drier

Ground speed too fast

Reduce ground speed by shifting to a lower gear

Grass is down from previous weather 

conditions

Mow in only one direction

Possible build-up materials under machine Clean the machine
Blades mounted incorrectly (cutting edge 

against direction rotation)

Change blades so that cutting edge is facing correct 

rotation

Material 

discharges 

from machine 

unevenly; 

bunches of 

material along 

with swath

Material too high and too much material

Reduce ground speed but maintain recommended rpm 

at tractor PTO or make two passes over material.  Raise 

machine for the first pass and lower to desired height for 

the second and cut a 90 degree angle to first pass

Grass wet

Allow grass to dry before mowing. Slow ground speed of 

tractor but keep engine running at full PTO rpm.  Cutting 

lower will help

Gearbox 

overheating

Low on lubricant

Fill to proper level

Improper type lubricant

Replace with proper lubricant

Excessive grass/debris build-up around 

gearbox. PTO running too fast.

Remove grass, etc from machine. Lower the RPM rate

Blade is scalping 

ground

Machine too low

Raise machine - reset wheels

Field is ridged

Cut field at a different angle

Field is too wet

Stop and wait until it is dried

Blades wear too 

fast

Cutting in sandy conditions

Increase cutting height

Cutting in rocky conditions

Increase cutting height

Blades hitting the ground

Increase cutting height

Machine seems 

to require 

excessive power

Advancing into grass too rapidly

Reduce forward travel speed

Hitting ground

Raise machine and reset wheels

Worn or dull blades

Sharpen or replace blades

Excessive 

vibration

Check gearbox bolts

Tighten if loose

Check for loose nuts on blades

Tighten if loose

Blade broken

Replace blades, in set

New blade or bolts matched with worn blade 

or bolts

Replace blades or bolts in sets

Drivelines not phased correctly. Implement 

and tractor yokes must be in line

Phase the driveline. Replace if necessary

Noisy machine

Low oil in gearbox

Check level and add oil

Loose Parts

Check all bolts are fully tightened

Wrong PTO rpm rate

Check PTO rate & adjust as necessary

Rotors bent/broken

Replace bent or missing blades

Bent PTO shaft

Check PTO shaft aligned correctly

Bent gearbox shaft

Check output shaft on gearboxes are not bent
Check driveline between gearboxes is aligned

Gearbox Oil

Replace oil in gearboxes after first 100 hours and then every 400 hours thereafter.

Use oil which conforms to 80W/90 standards.

Содержание MJ70-240FM

Страница 1: ...Operators Manual Parts List SWIFT ROLLERMOWERS MJ71 190 MJ71 240 MJ70 240FM MJ71 540 MJ71 400 MJ71 340...

Страница 2: ...31 0 6389 19585 Email euinfo major equipment com Web www major equipment com Find us on FACEBOOK MAJOR MACHINERY View our channel MAJOREQUIPMENT Disclaimer While every effort has been made in the pro...

Страница 3: ...to the Tractor 8 Operating the Machine Mowing 9 Roller and Castor wheels adjustment 10 Maintenance PTO Shaft Maintenance 11 Blade Rotation 12 Wing shafts alignment 12 Greasing Schedule 12 Troubleshoot...

Страница 4: ...9 of 2007 Safety Health and Welfare at Work General Application Regulations 2007 Ireland Health Safety at Work etc Act 1974 c 37 UK EN ISO 14121 1 2007 Safety of machinery Principles for risk assessme...

Страница 5: ...s booklet and driven by an adequate drive line of the tractor PTO All other use is strictly prohibited Product Identification Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer f...

Страница 6: ...oid injury read the manual Check the tightness of the transmission Rotating blade hazard PTO entanglement hazard keep clear of PTO drives Safety Machine Safety Labels The machine safety labels shown i...

Страница 7: ...ment and attempt to clean or adjust a machine before components have completely stopped moving Shear bolt protection device in PTO shaft shears the mowing parts are still spinning but the primary PTO...

Страница 8: ...nd the wings need to be raised lowered the operator must not leave the tractor Always ensure the PTO has been turned off and the parking brake applied before leaving the tractor cab or carrying out ma...

Страница 9: ...MPH TRAILED MODELS MAXIMUM SPEED IS 25 km h If the PTO shaft is too long it should be shortened in the following way Set the machine at a minimum distance from the tractor then brake the tractor and s...

Страница 10: ...n be installed either to the front or to the rear of the tractor depending on the model of your machine Key to Main Parts 1 Body 2 Drivetrain cover 3 A Frame 4 Gearbox PTO cover 5 PTO shaft 6 Rear rol...

Страница 11: ...Check the blades for wear and damage and replace worn blades with new ones if requried 4 If the blade assembly is removed check the blade mounting ensure the gearbox shaft nut is tight and retained i...

Страница 12: ...nk until the strap is slack allowing the Machine to produce a uniform finish in varying ground conditions 4 Connect the PTO shaft Check for the length Trailed Models 1 Adjust the tractor hitch pin so...

Страница 13: ...e PTO stand is flipped down Trailed models only 4 Check PTO shaft is fully engaged on tractor PTO splines 5 Raise the machine by hydraulic control Trailed models only 6 Flip back axle and drawbar ram...

Страница 14: ...procedure for the other wheel Roller To adjust the height of the roller follow this procedure at both sides of the roller 1 Loosen Bolts B and C Note You do not have to remove these bolts half of the...

Страница 15: ...onnected form the tractor before any cleaning lubricating and servicing operations can be carried out Maintenance must be carried out by qualified personnel If emergency operations are required whilst...

Страница 16: ...elow Greasing Schedule Lubricate moveable mechanical joints when required First 8 hours 16 hours thereafter 80 hours thereafter PTO Shaft Yoke Ends PTO TUBES Roller height adjuster 4x2 single deck mod...

Страница 17: ...ound gearbox PTO running too fast Remove grass etc from machine Lower the RPM rate Blade is scalping ground Machine too low Raise machine reset wheels Field is ridged Cut field at a different angle Fi...

Страница 18: ...ugh in oil seal area Replace or repair shaft Oil seal installed incorrectly Replace seal Oil seal not sealing in the housing Replace seal or use a sealant on outside diameter of seal Oil level too hig...

Страница 19: ...MJ71 Spare Parts Single Deck models MJ71 190 MJ71 240 MJ71 240FM www major equipment com 15 050918...

Страница 20: ...MJ71 190 General Assembly www major equipment com 16 74 60 53 75 50 12 22 55 55 47 54 49 46 20 72 73 59 62 63 14 8 11 38 25 80 39 49 64 56 67 68 33 33 7 57 81 65 29 76 15 67 64 18 18 43 79...

Страница 21: ...MJ71 190 Underbody Assembly www major equipment com 17 1 6 64 56 27 28 67 56 64 32 10 64 56 9 69 32 52 64 66 56 56 64 26 11 64 56 67 56 13 1 6 32 10 56 64 64 56 34 66 35 9 64 56 4 67...

Страница 22: ...90 Drivetrain and Roller Height Asjuster Assembly www major equipment com 18 2 3 2 17 24 23 42 61 78 24 21 17 19 24 5 41 81 40 16 45 44 58 45 44 58 21 21 21 71 51 30 77 31 61 76 4 9 48 64 70 56 82 36...

Страница 23: ...TER 4 38 111044 DIA 26 30mm INSERT 8 39 11874 CAT 1 2 LINK PIN 2 40 12HEX109 1 2F HEX 10 9 18 41 12x112FSKS 1 2 x1 1 2 FINE SKT HEAD 12 9 18 42 190 000 545 PTO GUARD EXTENDED 1 43 465684 DIA 14mm INSE...

Страница 24: ...MJ71 240 General Assembly www major equipment com 20 74 60 53 75 50 10 22 55 55 47 54 49 46 20 72 73 59 62 63 13 8 9 38 80 25 31 76 39 49 12 64 56 67 68 33 33 7 67 64 57 81 65 26 16 16 43 79...

Страница 25: ...MJ71 240 Underbody Assembly www major equipment com 21 4 6 64 56 67 27 28 67 56 64 32 19 64 56 18 69 32 52 64 66 56 56 64 26 9 64 56 67 56 11 4 6 32 19 56 64 64 56 34 66 35 18 64 56 3...

Страница 26: ...train and Roller Height Asjuster Assembly www major equipment com 22 1 2 1 2 14 5 24 17 15 24 23 42 61 78 24 21 15 17 24 5 41 81 40 14 45 44 58 45 44 58 21 21 21 71 51 29 77 30 61 76 3 18 48 64 70 56...

Страница 27: ...8 111044 DIA 26 30mm INSERT 8 39 11874 CAT 1 2 LINK PIN 2 40 12HEX109 1 2F HEX 10 9 24 41 12x112FSKS 1 2 x1 1 2 FINE SKT HEAD 12 9 24 42 190 000 545 PTO GUARD EXT OVAL 1 43 465684 DIA 14mm INSERT 8 44...

Страница 28: ...MJ71 240FM General Assembly www major equipment com 24 8 12 7 3 11 6 13 23 19 13 19 21 1 27 10 26 5 8 14 2 14 5 27 10 26 15 4 18 3 7 6 21 22 12 16 17 25 20 20 24 11 9 2 13 13...

Страница 29: ...M6x40SZP M6x40 SET BOLT 2 further breakdown provided MJ71 Wheel Assembly SW2 CW 01 Item Part No Description Qty 1 MJ70 CW 020 MJ70 CASTOR YOKE 1 2 MJ70 CW 025 CASTOR SPACER 2 3 RMCW 030 CASTOR AXLE 1...

Страница 30: ...GAH VARIOUS 2 IMP CYCLONE WING RAM VARIOUS 2 IMP CLAMP COLLAR PTO 2132 BRASS 2 PU 3 8 BREATHER PLUG 68085600 STEEL 2 PU GREASE NIPPLE M8x1 25 STR PART No S482 2 PU CAT 1 2 TOP LINK 400 SWIFT ASSEMBLY...

Страница 31: ...www major equipment com 27 MJ71 340 400 540 Body...

Страница 32: ...www major equipment com 28 MJ71 340 400 540 Body...

Страница 33: ...www major equipment com 29 MJ71 340 400 540 Body...

Страница 34: ...4 TOP LINKAGE TIE 2 47 SW2 550 CV21 GUARD BASE MOUNT 2 48 RM RSN3 SHAFT COLLAR DIA 35 4 49 111044 DIA 26 30mm INSERT 8 50 12HEX109 1 2F HEX 10 9 12 51 12x112FSKS 1 2 x1 1 2 FINE SKT HEAD 12 9 12 52 19...

Страница 35: ...www major equipment com 31 Right Hand wing shown MJ71 540 Wing...

Страница 36: ...www major equipment com 32 23 Right Hand wing shown MJ71 540 Wing...

Страница 37: ...00 AF02H WING AERO FOIL Left wing 1 30 SW2 550 CV02 550 COVER WING 1 31 SW2 550 CV15 GUARD BASE MOUNT 2 32 DRV RC SWT2 410 SW2 410 DRIVE 2 33 MJ30 350 WA11 RAM SPACER 1 34 RM RSN3 SHAFT COLLAR DIA 35...

Страница 38: ...N DOUBT ASK ASSY FAB Vendor Route Route Finish SELF PLATE Z PLATE C GALV SELF PAINT G PAINT Y GALVP G WELD 12 14 14 74 19 20 55 69 10 37 41 50 50 40 48 47 54 65 60 53 41 50 50 40 33 53 68 28 51 51 58...

Страница 39: ...60 1 5 26 6 27 58 51 51 59 61 61 58 51 59 25 55 69 58 51 7 73 55 58 51 59 51 58 51 6 58 51 65 49 23 5 1 23 63 7 14 14 14 49 65 24 SWIFT 410 WING SR 23 10 2017 Drawn Date 5 5 Rev Sheet Drawing No Titl...

Страница 40: ...WING 1 29 SW2 550 CV15 GUARD BASE MOUNT 2 30 8400RM HG76 HEIGHT PIVOT BLOCK 8 31 8400RM HG77 M20 HEX ADJUSTER 4 32 DRV RC SWT2 410 SW2 410 DRIVE 1 33 MJ30 350 WA11 RAM SPACER 1 34 RM RSN3 SHAFT COLLA...

Страница 41: ...D 13 10 13 59 14 15 41 54 29 37 37 30 38 44 53 39 37 24 46 38 38 44 39 53 50 39 8 26 30 37 37 13 29 40 35 60 11 54 9 SWIFT 270 WING SR 13 02 2018 Drawn Date 4 5 Rev Sheet Drawing No Title Scale 0 Quan...

Страница 42: ...3 7 44 38 38 46 5 21 1 4 18 54 41 19 38 44 6 44 41 58 38 38 45 44 38 20 38 47 45 44 38 44 38 38 45 4 1 48 51 36 5 38 44 50 51 36 6 18 50 38 18 44 48 SWIFT 270 WING SR 13 02 2018 Drawn Date 5 5 Rev She...

Страница 43: ...NG REAR DEFLECTOR Left wing 1 22 8400RM HG76 HEIGHT PIVOT BLOCK 8 23 8400RM HG77 M20 HEX ADJUSTER 4 24 MJ30 350 WA11 RAM SPACER 1 25 RM RSN3 SHAFT COLLAR DIA 35 4 26 15012 CAT 1 PIN DIA 19x76mm 1 27 1...

Страница 44: ...25 FIXED BLADE Anti_Clk SR Drawn 2 2 Sheet Drawing No Title Scale 725 BLD4 FL 10 FAB 20 WELD 40 PAINT G 42 PAINT Y 45 GALV 47 PLATE C 48 PLATE Z 50 ASSY 52 1FIX 55 2FIX FAB MCD PU IMP www major equipm...

Страница 45: ...x30SK M12x30 SOCKET HEAD SCREW 4 6 M8x12SK M8x12mm SOCKET HEAD 12 9 1 7 RM 04NUT NUT WASHER WELDMENT 1 8 RM 04REH ROLLER END HOUSING 1 9 RM 04REP ROLLER END PLATE 1 10 RM 04RES ROLLER END SHAFT 1 11 R...

Страница 46: ...SCRAPER BAR 2 per MJ71 190 5 SW2 240 BSCRPR 01 SCRAPER BAR 2 per MJ71 240 5 SW2 270 WSCRPR 01 SCRAPER BAR 2 per MJ71 340 wing 5 SW2 400 BSCRPR 03 SCRAPER BAR 2 per MJ71 340 body 2 per MJ71 400 body 2...

Страница 47: ...LF135 19 8 4 1 00993 Parallel Key B 10x8x30 1 14 M10x20SZP 8 1 1 00054 Bolts M10x20 4 15 8 5 2 00030 8 5 2 00030 Snap Ring 80x82 5x2 5 1 16 LF135 3 8 5 3 00955 Snap Ring SB 81 1 17 8 5 2 01358 8 5 2...

Страница 48: ...sher LF135 2 1 13 8 4 1 00993 8 4 1 00993 Parallel Key LF135 19 1 14 8 1 1 00054 8 1 1 00054 Bolts M10x20 4 15 8 5 2 00030 8 5 2 00030 Snap Ring LF135 6 1 16 8 5 2 00955 8 5 2 00955 Snap Ring LF135 3...

Страница 49: ...manship or parts with the exception of components not of MAJOR S manufacture or design i e hydraulic components universally jointed shafts chains and tyres etc which are subject to the original manufa...

Страница 50: ...s Co Mayo Ireland Tel 353 0 9496 30572 UK OFFICE Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 44 0 1524 850501 Netherlands Germany OFFICE Major Equipment Intl Ltd Postbus 29 NL 77...

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