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Checking and Replacing Blades

It is advisable to replace all the blades at the same time to prevent the machine vibrating. When mounting 

the new blades, make sure the cutting edges are positioned in the direction the rotor rotates in.

1. 

Place the machine at a comfortable height and lock it in position with sufficient support to guarantee the operator’s 

safety. Prevent the blade rotating by locking the shaft with a key (the shaft is designed for this with two flat areas im

-

mediately above the blade). 

2.  Using the key, unscrew the nut 1 and remove the blade.

3.  Check the state of wear of the pin and the nut and, if necessary, replace them.

4.  Mount the new blade, screw in the nut “1” fully and with force, keeping the shaft locked at the same time as de-

scribed above.

Storing the machine for long periods of time 

1.  Clean all dirt from the machine.   Take particular care to remove any foreign bodies from the blades. 

2. 

Park the mower on a flat surface, in a sheltered place inaccessible to either children or animals in a stable position 

to prevent it from moving (for this purpose it is advisable to stop the wheels with wedges or other suitable means), fall-

ing or being fitted over etc. 

3.  Check that the weight of the machine is not too heavy for the surface on which it rests

Disposing of the Machine

When scrapping the machine, the procedure to adopt is as follows: remember that it is almost completely made 

of ferrous material. The only potentially polluting components on the machine are the lubricants. To prevent them 

from polluting the environment, spread a waterproof tarpaulin on the ground, position the machine on this and then 

drain out the lubricants, which must be collected in suitable containers. Now dismantle the machine, separating the 

components in the following way:

Painted parts;

Ferrous parts;

Plastic parts;

Rubber parts.

Contact those companies that are legally authorised to dispose of such materials.

Trouble Shooting

Fault

Cause

Remedy

Leaves a streak of 

uncut or partially cut 

grass

Blades dull or bent

Replace blades

Carrier RPM too low

Use correct PTO speed

Field conditions are so wet that the tractor 

tire is pushing grass into mud

Too wet to mow. Stop operation and wait until it 

is drier

Ground speed too fast

Reduce ground speed by shifting to a lower gear

Grass is down from previous weather 

conditions

Mow in only one direction

Possible build-up materials under mower

Clean mower

Blades mounted incorrectly (cutting edge 

against direction rotation)

Change blades so that cutting edge is facing 

correct rotation.

Material discharges 

from mower unevenly; 

bunches of material 

along with swath

Material too high and too much material

Reduce ground speed but maintain 540rpm at 

tractor PTO or make two passes over material.  

Raise mower for the first pass and lower to 

desired height for the second and cut a 90 

degree angle to first pass

Grass wet

Allow grass to dry before mowing.  Slow ground 

speed of tractor but keep engine running at full 

PTO rpm.  Cutting lower will help

Содержание MJ2000

Страница 1: ...MAJOR FLAIL CATCHER MJ2000 Operator Manual Parts List...

Страница 2: ...31 0 6389 19585 Email euinfo major equipment com Web www major equipment com Find us on FACEBOOK MAJOR MACHINERY View our channel MAJOREQUIPMENT Disclaimer While every effort has been made in the prod...

Страница 3: ...Key to Main Parts 5 Starting Regulations 5 Hitching to the Tractor 6 Operating the Machine 6 Catcher Locking Bar Positions 6 Emptying the Catcher 7 Adjusting the Cutting Height 8 Removing the machine...

Страница 4: ...General Application Regulations 2007 Ireland Health Safety at Work etc Act 1974 c 37 UK EN ISO 14121 1 2007 Safety of machinery Principles for risk assessment EN 745 Agricultural Machinery Rotary Mow...

Страница 5: ...ormation carefully to avoid injury and machine dam age Product Identification Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts alway...

Страница 6: ...essary in special safety messages that are identified with the word CAUTION and the safety alert symbol Operating Safely The MAJOR MJ2000 is designed to operate at 540 RPM Ensure tractor PTO output is...

Страница 7: ...about 1 6 m from the machine and at a height of 2 m operated no load at a PTO rotation rate of 450 rpm on grassy land Please also note that the machine is normally used outdoors and that the position...

Страница 8: ...tail outlet if the PTO must be replaced with a longer one since this must belong to the same power category and possess the same characteristics An unsuitable PTO could easily break The tractor PTO sh...

Страница 9: ...e been affixed Check that all points are greased Check the oil level in the gearbox Check the transmission belts to ensure that their tension is correct Check for oil leaks Check to see that all safet...

Страница 10: ...d the maximum power rating for the model in your possession Check that the speed of the PTO complies with the speed required by the implement Compare the values on the shield of the PTO shaft Always b...

Страница 11: ...no bystanders around the machine 4 Power the appropriate hydraulic spool from the tractor cab to empty the catcher 5 The chute pulls forward first then the grass catcher tips up over backwards emptyin...

Страница 12: ...Block the mower s wheels with wedges or other suitable means 9 Remove the weight from the tractor hitch by use of the Parking Jack 10 Detach the implement from the tractor by disconnecting the hitch M...

Страница 13: ...iveline and grease the journals Grease the wheel axles Grease the catcher pivots Check the belt tension Check the oil in the gearbox Check the knives for wear Replace if necessary Demount and clean th...

Страница 14: ...has been dis connected from the tractor 1 Demount the protective casing and check yielding x of each belt Proceed in the following way if belt give exceeds these values 2 Slacken bolts 1 that fix the...

Страница 15: ...ost completely made of ferrous material The only potentially polluting components on the machine are the lubricants To prevent them from polluting the environment spread a waterproof tarpaulin on the...

Страница 16: ...box bolts Tighten if loose Check for loose nuts on blades Tighten if loose Blade broken Replace blades in set New blade or bolts matched with worn blade or bolts Replace blades or bolts in sets Drivel...

Страница 17: ...2x60BZP M12x60 BOLT 2 11 M16 M16 NYLOC NUT 7 12 M16x110BZP M16x110 BOLT 1 13 M16x40SZP M16x40 SET BOLT 4 14 M16x90BZP M16x90 BOLT 2 15 M20 M20 NYLOC NUT 2 16 M20x110BZP M20x110 BOLT 1 17 M20x120BZP M2...

Страница 18: ...RAWBAR 1 9 19TC L20 FLAIL LIFT SHOE 2 10 19TC L30 LOCK ARM LINK 1 11 19TC L40 PARALLEL LINK LH 1 12 19TC L40H PARALLEL LINK RH 1 13 19TC L45 PARALLEL LINK LOWER 2 14 19TC L50 TIE BAR 2 15 2TKBC 2 CABL...

Страница 19: ...M12x35 BOLT 13 41 M16 M16 NYLOC NUT 38 42 M16x40SZP M16x40 SET BOLT 36 43 M20 M20 NYLOC NUT 5 44 M20HEX M20 PLAIN NUT 2 45 M20x120SZP M20x120 SET BOLT 2 46 M20x130BZP M20x130 BOLT 4 47 M20x80BZP M20x...

Страница 20: ...DOUBLE ROW BALL 2 3 190545 PTO GUARD EXTENDED OVAL 1 4 19TC F10 CATCHER RUBBER FLAP 1 5 19TC F20 FLAP SUPPORT 1 6 40 65 E15 CLAMPEAST LOCK 15 40 65 1 7 40 80 E15 CLAMPEAST LOCK 15 40 80 1 8 B17 50 B17...

Страница 21: ...AP GUARD SHAFT 1 32 MT12ROL12 FC2000 SCRAPER 1 33 MT12RT10 BRG HOUSING NON DRIVE 1 34 MT12RT15 BRG SPACER 2 35 MT12RT17 BRG HOUSING DRIVE 1 36 MT12RTGAF FLAIL ROTOR ASSY 1 37 MT20 SKD20 CATCHER SKID L...

Страница 22: ...1 2 19TC C23 SPACER TUBE 2 3 19TC LD01 HOPPER REAR LID 1 4 19TC LD10 HOPPER TOP LID 1 5 111347 RECT 50x25 INSERT POL 8 6 199269 DIA 57 5 61 5mm INSERT 2 7 1F 1 FINE NYLOC NUT 4 8 1x5FBZP 1 x5 FINE BOL...

Страница 23: ...000 SCARIFIER BLADE 48 3 6 MT20SC02 SCARIFIER BLADE BUSH 24 3 7 FWM8 M8 FLAT WASHER 48 4 MT20 SKD20 CATCHER SKID LH 1 5 FWM12 M12 FLAT WASHER 4 Item Part No Description Qty 6 M12 M12 NYLOC NUT 8 7 M12...

Страница 24: ...000FC HOSE D 1 4 x4450mm Str to Block 90 2 7 2000FC HOSE E 1 4 x600mm Str to Str 1 8 2000FC HOSE F 1 4 x3800mm Str to Block 90 2 9 201011 1 4 1251 NEEDLE VALVE BLUE 1 Item Part No Description Qty 10 E...

Страница 25: ...manship or parts with the exception of components not of MAJOR S manufacture or design i e hydraulic components universally jointed shafts chains and tyres etc which are subject to the original manufa...

Страница 26: ...s Co Mayo Ireland Tel 353 0 9496 30572 UK OFFICE Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 44 0 1524 850501 Netherlands Germany OFFICE Major Equipment Intl Ltd Postbus 29 NL 77...

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