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Supplied By www.heating spares.co  Tel. 0161 620 6677

9

Part No. 5000893

2. Installation Requirements

Codes of Practice

The appliance is suitable only for installation in GB and
IE and should be installed in accordance with the rules 
in force. In GB, the installation must be carried out by 
a CORGI Registered Installer. It must be carried out in 
accordance with the relevant requirements of the:

Gas Safety (Installation & Use) Regulations.

The appropriate Building Regulations either The 
Building Regulations, The Building Regulations 
(Scotland), Building Regulations (Northern Ireland).

The Water Fittings Regulations or Water byelaws in 
Scotland.

Where no specific instructions are given, reference 
should be made to the relevant British Standard Codes 
of Practice.

In IE, the installation must be carried out by a Competent
Person and installed in accordance with the current 
edition of I.S. 813 "Domestic Gas Installations" and the 
current Building Regulations.

Health and Safety Information

Under the Consumer Protection Act 1987 and Section 
6 of the Health and Safety at Work Act 1974, we are 
required to provide information on substances 
hazardous to health. Small quantities of adhesives and 
sealants used in the product are cured and present no 
known hazards. The following substances are also 
present.

Important:

Later products are fitted with heat exchangers

that have a painted coating (in place of 

lead/tin) and 

present no known hazards.

Insulation and Seals

Material

- Man Made Mineral Fibre.

Description

- Boards, Ropes, Gaskets.

Known Hazards

- Some people can suffer reddening and

itching of the skin. Fibre entry into the eye will cause foreign
body irritation which can cause severe irritation to people
wearing contact lenses. Irritation to respiratory tract.

Precautions

- Dust goggles will protect eyes. People with a

history of skin complaints may be particularly susceptible to
irritation. High dust levels are only likely to arise following

harsh

abrasion. In general, normal handling and use will

not present high risk, follow good hygiene practices, wash
hands before, touching eyes, consuming food, drinking or
using the toilet.

First Aid

- Medical attention must be sought following eye

contact or prolonged reddening of the skin.

Heat Exchanger

Material

- Copper with lead/tin coating.

Description

- Finned copper tube.

Known Hazards

- Inhalation or ingestion of lead dust or

fumes may cause headache and nausea.

Precautions

- Unused heat exchangers present minimal

Installation Requirements

risk to health other than normal hygiene practices would
demand regarding washing before eating etc. Deposits
found on or below a heat exchanger that has been in use
could contain lead oxide. Avoid  inhalation by using a
vacuum cleaner in conjunction with other cleaning tools
when servicing the boiler.

Energy Cut-Off Device

This appliance contains an Energy Cut-Off Device that 
will shut down the gas supply to the appliance if the water
in the heat exchanger exceeds the anticipated 
temperature.

Under Draining Board Installations

This appliance can be installed under a draining board, 
a kit (Sales Code 22/18276) is available that contains 
connection bends and a sheet showing recommended 
pipework layouts.

Ventilation

It is not necessary to have a purpose provided air vent in
the room or internal space in which the Water Heater is 
installed. If the Water Heater is to be installed in a 
cupboard or compartment, permanent air vents are not 
required. Detail recommendations for air supply are given
in BS 5440:2.

Installation

IMPORTANT:

The area of wall covered by the appliance

must be flat.
The clearances required around the Flue Terminal are 
shown on the Flue Template supplied with the Terminal 
Pack.
The appliance must be fitted on an external wall to allow
the Flue Terminal to pass directly through the wall to the 
outside air.
The Water Heater is suitable for installation against a 
combustible wall e.g. wood cladding, provided the flue 
duct is not closer than 25mm to combustible material. A 
non-combustible sleeve should be installed to surround 
the flue duct to provide a 25mm annular space. Further 
guidence is given in BS5440:1
If the water heater is to be fitted into a building of 
timber frame construction then reference must be 
made to the current edition of Institution of Gas Engineers
Publication IGE/UP/7/ (Gas Installation in Timber Framed
Housing).

If the appliance is to be installed into a 

‘‘

SEDUCT

’’

the 

minimum duct required is 228 mm (9 in.) deep, 349 mm 
(15

fi

 in.) wide.

This appliance may take the place of an existing 
appliance and will mount onto the original flue terminal 
of any of the following: AVON, BRISTOL, MEDINA, 
MEDINA D/L, MEDWAY, MERSEY, SEVERN 3,
SEVERN 4, SEVERN 5 and TRENT.

Содержание Mersey Super

Страница 1: ...safety it is law that all gas appliances are installed by competent persons in accordance with the above regulations Failure to install appliances correctly could lead to prosecution Installation must...

Страница 2: ...33 Shower Information 34 Models covered by these Instructions Mersey Super G C No 52 476 38 Medway Super G C No 52 476 39 Thames G C No 52 476 40 Important Installation Commissioning Service Repair Th...

Страница 3: ...cut off device is reacting to an internal fault the shut down may be accompanied by noises from the heat exchanger and pipework and it is possible that STEAM will come out of the hot tap when turned...

Страница 4: ...til the pilot is lit The pilot flame can be observed through the pilot viewing window 3 Hold the ON button in for a further 10 seconds after the pilot is lit then release If the pilot goes out repeat...

Страница 5: ...causing discomfort to the shower user Thames This appliance has a temperature selector with the widest adjustment range of any Main Instantaneous Water Heater The actual temperature selected in the l...

Страница 6: ...dentification Badge is brightly coloured and located underneath the controls tray at the front of the appliance and will be visible after removal of the bottom cover Cleaning The outer casing is stove...

Страница 7: ...USE THE CUPBOARD FOR STORAGE Mersey Super Medway Super Thames Fig 7 Note All models the data badge will be visible after removing the outer case The identification badge will be visible after removin...

Страница 8: ...4 6 Sales Code 31 10321 150 230 6 9 Sales Code 31 10322 230 380 9 15 Sales Code 31 10323 380 610 15 24 Sales Code 31 10324 SeDuct Flue Kit Sales Code 31 12968 Finish White stoved paint with contrastin...

Страница 9: ...erial Copper with lead tin coating Description Finned copper tube Known Hazards Inhalation or ingestion of lead dust or fumes may cause headache and nausea Precautions Unused heat exchangers present m...

Страница 10: ...al cannot re enter the building or any other adjacent building through ventilators windows doors natural air infiltration or forced ventilation air conditioning If products of combustion are found to...

Страница 11: ...inlet water outlet and gas pipes 2 If installing a new flue terminal guidance is given on the template sheet supplied with the terminal pack Note Where the appliance is to be installed into a SEDUCT...

Страница 12: ...s meter and the number of bends used The gas installation should be in accordance with the relevant standards In GB this is BS 6891 In IE this is the current edition of I S 813 Domestic Gas Installati...

Страница 13: ...sition 3 Ensure that the mains water supply is turned OFF IMPORTANT When routing the supply pipe to the appliance ensure that it can be lowered by approx 25 mm to allow for disconnection when servicin...

Страница 14: ...ed ON 3 Ensure that all hot water outlets are closed 4 Remove the screw and sealing ring from the burner pressure test point and attach a pressure gauge 5 Fully depress and hold the ON button and repe...

Страница 15: ...crew and sealing ring 11 Relight the pilot Turn ON a hot water outlet and check for gas soundness at the pressure test point 12 Turn OFF the hot water outlet Slide the bottom cover onto the appliance...

Страница 16: ...s situated above the cap screw in the water governor body Fig 23 The screw is factory set 2 full turns out anti clockwise from the fully in position Turning the screw clockwise delays the ignition ant...

Страница 17: ...unction Use this chart in conjunction with the detailed procedures on the following pages Start Descale Heating Unit 6 17 Remove Piezo Unit 6 1 General Access Main Burner 6 2 Thermocouple Electrode 6...

Страница 18: ...urner a Turn OFF the gas and water supplies at the service cocks b Slide out the bottom cover c Remove the 3 fixing screws and pull off the outer case d Remove 4 fixing screws from the burner assembly...

Страница 19: ...filter disconnect the union nut and carefully lift up the pilot tube taking care not to lose the pilot injector c On re assembly ensure the pilot injector is correctly seated taper side down and that...

Страница 20: ...n 6 6 Pilot Viewing Glass Seal a Complete steps a b and c of Section 6 2 b The viewing glass and seal are fixed to the inside of the outer case by 2 metal tabs Bend back the tabs and remove the glass...

Страница 21: ...hot water outlet d Have a suitable container to hand Remove the drain screw from the water service cock and allow the water to drain e Close the hot water outlet 6 10 Water Governor a Gain general acc...

Страница 22: ...ease l Remove both the brass washer and O ring from the top opening Clean the washer m Clean the top opening then pack with a silicone grease such as Dow Corning 111 Fit a new O ring and re fit the br...

Страница 23: ...tion brackets g Re fit the water governor h Re connect the burner supply pipe j Test for gas soundness as follows Ensure the water service cock is in the OFF position this will ensure that water CANNO...

Страница 24: ...n the thermostat flange and the retaining plate and that the drain hole in the spacer is at the bottom when relative to the whole appliance g Ensure the O ring is correctly seated within the thermosta...

Страница 25: ...il water temperature is between 55 58 C WARNING Keep the throttle body pointing away from your face and body when you turn the screw The spring adjuster spring and gland housing will eject from the bo...

Страница 26: ...rt the heating unit on a suitable bench or table e Using rubber tube and acid resisting tanks assemble as shown in Fig 48 f Fill the upper container with a proprietary brand of descalent or a solution...

Страница 27: ...cal gas supplier 1 Gas not turned on 2 Air in gas line 3 Incorrect pilot lighting procedure 4 Electrode lead not connected to the rear of the spark igniter 5 Incorrect spark gap 6 Current tracking to...

Страница 28: ...lays the ignition anti clockwise advances the ignition The screw should be set 2 full turns out anti clockwise from the fully in position When correct the burner ignition should be smooth and quiet wh...

Страница 29: ...rner ignition should be smooth and quiet when a hot water outlet is opened 6 Replace thermostat assembly Part No 10 13486 7 Descale regrease and replace O rings as necessary LOW WATER TEMPERATURE CONT...

Страница 30: ...eal Part No 31 12299 are in good condition replace if necessary Ensure the outer case is correctly positioned 2 Re site the appliance IMPORTANT NOTE To ensure continued safe operation we recommend tha...

Страница 31: ...Supplied By www heating spares co Tel 0161 620 6677 31 Part No 5000893 Short List of Spares 6 Short List Of Spares Fig 49...

Страница 32: ...ermocouple Special Thermocouple Connection Special Interrupter Insert Electrode Assembly Pilot Injector Special Piezo Unit RV 1174 Igniter IGN Button Starter ON Button Assembly Stop OFF Button Assembl...

Страница 33: ...FILL cycle are NOT suitable for use with instantaneous water heaters 3 Washing machines which use a MIXING THERMOSTAT which attempts to mix both hot and cold water supplies to obtain a pre determined...

Страница 34: ...ne Handsworth Birmingham B21 8LE Tel 44 0 121 553 7021 Some mixer valves may not require the fitting of a water governor advice must be sought from the shower manufacturer 3 The nearer the shower is t...

Страница 35: ...o the shower system to facilitate servicing ADJUSTING THE SYSTEM Two methods are suggested for setting the system depending on whether a thermostatic or non thermostatic shower mixer is used NON THERM...

Страница 36: ...escriptions and illustrations provided in this leaflet have been carefully prepared but we reserve the right to make changes and improvements in our products which may affect the accuracy of the infor...

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