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31 | ACX2180H | Maintenance

 

 

 

 

Filter Dryer Change Record 

Date 

Maintenance technician identification

 

Maint. Tech. signature and stamp 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание ACX2150

Страница 1: ...MAHLE ACX2180H...

Страница 2: ...en 2 ACX2180H...

Страница 3: ...sioning 16 7 1 Connections and positioning 16 7 2 First start up verification 16 7 3 Setup 17 7 4 Internal Bottle Fill 17 8 A C service preparation 18 8 1 Preliminary preparation 18 8 2 Non condensabl...

Страница 4: ...on onits designateduse must behandedovertotheperson 2 1 Usergroup The product may be used by skilled and instructed personnel only Personnel scheduled to be trained familiarized and instructed or to t...

Страница 5: ...towards the prevention of accidents industrial diseases labor related health risks are taken and measures towards making the workplace fit for people to workinarecarriedout Basic rules The contractor...

Страница 6: ...the refrigerant has been contaminated by being mixed with other gases remove the contaminated refrigerant and add fresh R134a before using the ACX2180H for A C service R134a is not to be used in area...

Страница 7: ...eisdamagetotheACX2180H terminateusage immediately and contact customer service Theservicehosesandservicequick releasecouplingsmust be regularlycheckedforwearandreplacedifdamaged The ACX2180H must be o...

Страница 8: ...oad cell Recovered oil container 250ml Vacuum pump 2CFM dual stage Vacuum pump oil quantity 250ml Compressor capacity 0 87cu in 14cc Dryer filter 90kg recovered R134a Non condensable gas purge Automat...

Страница 9: ...g The ACX2180Hcan only be operated with R134a The ACX2180His not to be used for service work on vehicles with air conditioning systems employing refrigerants other than R134a as this will cause damage...

Страница 10: ...t 4 LCD display 5 Low Pressure Gauge 6 High Pressure Gauge 7 Front Cover 8 Locking Caster 9 Rear Wheel 10 Printer optional 11 Used oil bottle Fig 2 Rear View 1 Service Hoses 2 Fan 3 Vent 4 Hose Storag...

Страница 11: ...Description of unit ACX2180H 11 en Fig 4 Internal components 1 Accumulator Oil separator 2 Combo filter 3 Compressor 4 Vacuum pump 5 Refrigerant tank 6 HS compressor oil separator 7 Manifold...

Страница 12: ...re used to monitor the pressure during the individual vehicle A C service phases The status of the various service phases during maintenance is displayed on the LCD screen Fig 5 Pos 2 The status and w...

Страница 13: ...the cylinder Avoid the refrigerant loss dispersion in the air during the disconnection of the couplers Puff effect CheckpossibleSchradervalveleaksbefore disconnection Fig 8 EcoLOCK Couplers To connect...

Страница 14: ...il is separated from the recovered vehicle refrigerant and drained into the used oil bottle The vehicle air conditioning system is partly filled with UV dye to facilitate the detection of leaks in the...

Страница 15: ...improper means protections and without complying with the existing laws on manual handling of loads and with the operations described in this manual Remove staples and remove the carton Fig 10 Slowly...

Страница 16: ...perations 7 2 First start up verification Warning Risk of frostbite from escaping refrigerant Refrigerant causes frostbite on the skin Check the service hoses for damage Firmly connect the service qui...

Страница 17: ...rvice hoses for damage Firmly connect the service quick release couplings to the service hoses Wear protective goggles Wear protective gloves Before the ACX2180H can be used the internal refrigerant b...

Страница 18: ...lled in vehicle A C system Lubricant removed from the system and or equipment shall be disposed of in accordance with the applicable federal state and local procedure and regulations The service param...

Страница 19: ...adjusted press the green arrow in the lower right corner of the screen Fig 15 Automatic setting confirmation 6 If settings are correct press START button to begin process 9 2 Manual cycle setup Access...

Страница 20: ...en in Figure below will appear Fig 17 Vacuum time adjustment 4 Swipe finger up or down to adjust the hours and minutes then press the to accept or the X to cancel time adjustment 5 If the vacuum test...

Страница 21: ...enu prompting to complete oil flushing 9 7 Vehicle Pressure Check 1 From the MENU scroll to SPECIAL FUNCTIONS and select The SPECIAL FUNCTIONS screen will now be displayed Fig 23 Vehicle pressure chec...

Страница 22: ...n fittings To ensure a reliable procedure it is advisable to use the optimum quantity of refrigerant The optimum quantity of refrigerant for the ACX2180H is 4kg 10 0kg An inadequate quantity of refrig...

Страница 23: ...nd the filter dryer need replacement 1 From the MAINTENANCE menu scroll until MAINTENANCE COUNTERS is shown and make selection 2 Press to display all counters Fig 25 Maintenance counters 10 6Long life...

Страница 24: ...ervice life Each filter is marked with a unique code This code must be entered when replacing the filter It is not possible to operate the ACX2180H if the same code is re used It is advisable to keep...

Страница 25: ...on Make sure no corrosion or leakage is present in the internal cylinder and other metallic parts of the equipment under normal conditions the internal cylinder life is at least 20 years Ifautomaticsa...

Страница 26: ...ription Order number Combo filter 360 83254 00 Vacuum pump oil 011 80070 00 Paper for printer 5 rolls 360 83110 00 Service hose HP 028 80532 00 Service hose LP 028 80533 00 Quick release coupling HP 0...

Страница 27: ...en 27 ACX2180H Maintenance 12Maintenance 12 1Vacuum pump oil change Vacuum pump oil change record Date Maintenance technician identification Maintenance technician signature and stamp...

Страница 28: ...Maintenance ACX2180H 28 en Vacuum pump oil change record Date Maintenance technician identification Maintenance technician signature and stamp...

Страница 29: ...en 29 ACX2180H Maintenance 12 2Filter dryer change Filter Dryer Change Record Date Maintenance technician identification Maint Tech signature and stamp...

Страница 30: ...Maintenance ACX2180H 30 en Filter Dryer Change Record Date Maintenance technician identification Maint Tech signature and stamp...

Страница 31: ...en 31 ACX2180H Maintenance Filter Dryer Change Record Date Maintenance technician identification Maint Tech signature and stamp...

Страница 32: ...2180H 32 en 12 3Refrigerant load cell calibration check Refrigerant Load Cell Calibration Check Record Date Result of check pass fail Maintenance technician identification Maintenance technician signa...

Страница 33: ...ACX2180H Maintenance 12 4Other checks maintenance repairs Other checks maintenance repairs Job Date Result of check pass fail Maintenance technician identification Maintenance Technician signature and...

Страница 34: ...Maintenance ACX2180H 34 en Other checks maintenance repairs Job Date Result of check pass fail Maintenance technician identification Maintenance Technician signature and stamp...

Страница 35: ...en 35 ACX2180H Maintenance 12 5Notes...

Страница 36: ...MAHLE Aftermarket Inc Service Solutions 10 Innovation Drive York PA 17402 USA 717 840 0678 www servicesolutions mahle com 035 82692 00 2019 01 03...

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