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Note- Ensure both the brakes are adjusted equally.

8. Road test the tractor.

9. Drive the Tractor in top gear on a flat stretch of road.
10. Disengage the clutch and apply brakes. The Tractor should come to stop in Straight line.

11. If Pulling is experienced, adjust Brakes individually as necessary.

SWING ARRESTER ADJUSTMENT PROCEDURE:

1. Manual swing arrester needs to be adjusted only where is a “TUK” noise or pedal pulsation during brake.

2. Jack up both the clear off the ground.

3. Disconnect the brakes from pedal.

4. Remove the Swing adjusters cover and Loosen the lock nut.

5. Now tighten the allen screw so that the brakes are dragging. This can be felt by rotating the wheel.

6. Loosen the adjuster screw by 2 – 3 revolution, so that the wheels are free.

7. Tighten the lock nut to 10 – 15 Nm by holding the adjuster screw in position.

8. Tighten the adjuster cover with washer and tighten to 65 – 70 Nm.

9. Refit the pedal linkages.

10. Check for pedal height and correct if required.

11. Test drives the vehicle.

 

BRAKE OVERHAUL PROCEDURE:

REMOVAL OF BRAKE:

1. De adjust the brake.

2. Remove the brake pedal return spring.

3. Remove the eye bolt connected to the Brake operating lever.

4. Drain the Oil by removing the drain plug and collect the Oil in a clean tray.

5. Disconnect the oil inlet pipe from Brake housing and protect the threaded hole with a plug.

6. Disconnect the parking brake and assembly other connections. So that the brake is removed as a assembly from the  

 

    Tractor.

7. Loosen and remove the Brake mounting bolts.

8. Remove the Brake assembly from the Tractor frame.

Note:- Take care of friction disc from (falling) damage.

9. In case the friction discs and Intermediate discs are not coming out from the splined shaft, Remove the Brake housing    

    along with the Actuating unit assembly and friction disc at the bottom of Brake housing.x

10. Remove the Friction discs and Intermediate discs from the splined shaft.

11. Keep all the parts in a clean tray.

12. Remove the gasket from the tractor frame or brake housing.

13. Clean the brake housing externally with a clean cloth.

14. Remove the Friction discs and Intermediate discs.

15. Remove the Split pin from the Pull rod.

16. Loosen and remove the lock nut.

17. Move the Operating lever such a way that the trunnion block is taken out of the threaded pull rod.

18. Remove the e-clip from the pin connecting the operating lever with the housing lug.

19. Remove the operating lever from the housing lug.

20. Remove the split pins, loosen the nut and remove the trunnion blocks from the both the ends of operating lever.

21. Take out the actuating unit assembly from the brake housing.

22. Remove the rubber boot(from the housing with the help of a flat plate or a screwdriver and discard.

23. Remove the rubber boot from the housing.

24. Remove the friction discs from the housing.

25. Clean all the parts with a clean cloth. 

ACTUATING UNIT DISMANTLING

1. If the activation unit assembly function is normal no need of dismantling it. Only the spring must be replaced.

2. Remove the return springs with the help of a screwdriver.

3. Relive the lock plate from and loosen the nut.

4. Remove the pin from other side and take out the pull rod and the plate.

5. Now, the actuating discs can be removed separate.

6. Remove the steel balls from the ball seating.

Содержание MKM 595

Страница 1: ...rakes OIB Reason for Change Design Optimization Modification 1 Design of brake assy is changed from shaft type to pull type Accordingly Brake actuating disc ramp angle is changed from 21 degree to 18...

Страница 2: ...XbH a nwb Q mBn H m J m h BgHo AZwgma oH E MwEqQ J S H a n E Jb H mo 21 S J r go XbH a 18 S J r H m J m h 2 gmW hr B Q a r S EQ S H Q rb H s g m H mo r 3 go XbH a 2 H m J m h m OyXm S OmBZ Z m S OmBZ...

Страница 3: ...06507792B1 11 162 6 WASHER Plain Added 006512578C1 4 162 7 NUT Hex Headed Pull Rod Added 006507789B1 2 162 8 LEVER Brake Actuating Added 006512579C1 4 162 9 BLOCK Trunion Adjuster End Added 006507788B...

Страница 4: ...162 6 dm ea boZ Omo S m J m h 006512578C1 4 162 7 ZQ h g hoS oS nwb am S Omo S m J m h 006507789B1 2 162 8 brda oH E MwEqQ J Omo S m J m h 006512579C1 4 162 9 bm H Q Z Z ES O Q a E S Omo S m J m h 00...

Страница 5: ...503432C1 10 162 31 LEVER Brake LH 007607066C1 Deleted 1 162 20 32 LEVER Brake RH 007607065C1 Deleted 1 162 20 33 CIRCLIP 001127629R2 Deleted 2 162 21 34 PIN Cotter 000103374 Deleted 2 162 35 SEAL Oil...

Страница 6: ...07607066C1 hQ m m J m h 1 162 20 32 brda oH RH 007607065C1 hQ m m J m h 1 162 20 33 gap bn 001127629R2 hQ m m J m h 2 162 21 34 nZ H moQ a 000103374 hQ m m J m h 2 162 35 grb Am b 006503935B91 hQ m m...

Страница 7: ...00007 595 DI NLJH03246 NLGB03477 NLGY00946 NLGH01426 NLGN00581 NLBH02034 NLEB03255 50 CAGE Bearing Bull Pinion Shaft RH Cpte 595 DI OIB 006501002B1 006501002B2 1 As A Set 144 22 51 SHAFT Brake Pedal C...

Страница 8: ...Q RH Cpte 595 DI OIB 006501002B1 006501002B2 1 EH goQ Ho n 144 22 51 em Q oH noS b Cpte 595 DI OIB 006501693C11 006512490C91 1 155 11 52 noS b oH Cpte LH 595 BP OIB 007608831B92 006514760B91 1 155 2 5...

Страница 9: ...mbly that friction disc alone can be replaced with new one DONT S 1 Do not disturbed the manual swing arrester When the brakes are new as it is already set 2 Do not clean the friction disc with chemic...

Страница 10: ...m hr B Vo mb H a 11 AJa oH Ego br H moB EH eZ S H g d g H s gr m go ZrMo VH Kg JB hmo Vmo Ho db Cg eZ S H H mo ZB S H go Xbm Om gH Vm h Eogm Z H a 1 O o g ZB hm Vmo ZwAb p d J Eao Q a Ho gmW H moB N o...

Страница 11: ...mbly from the Tractor frame Note Take care of friction disc from falling damage 9 In case the friction discs and Intermediate discs are not coming out from the splined shaft Remove the Brake housing a...

Страница 12: ...oH H mo S r ES O Q H a 2 oH noS b aQ Z p J H mo ZH mb 3 oH Am naoqQ J brda go Ow S o AmB mo Q H mo ZH mb X 4 S oZ bJ H mo ZH mb H a Am b H mo mha ZH mb X Am a H gr gm Q o Cgo O m H a 5 oH hmCqgJ go Am...

Страница 13: ...T APPLY GREASE EITHER TO STEEL BALLS OR IN THE BALL SEATINGS OF ACTUATING DISCS 4 Place the other actuating disc braking surface facing outside such a way that the spring holes in both the discs in al...

Страница 14: ...H mo Xb H a ZB S H bJm b 5 E MwEqQ J y ZQ Ego br oqH J gVh H s Om M Iam M Ho ZemZ m H Q Z Ho ZemZ m JS T o Ho ZemZ Ho bE H a VWm AJa o m OyX hm Vmo Bgo Xb H a Z m bJmE 6 m b grqQ J Am a a n E a m H s...

Страница 15: ...embly 25 Screw in the guide tool in their respective threaded hole Encircled in the below drawing 26 Liquid gasket Recommended by M s M M to be applied on the cover and the cover plate to be slided th...

Страница 16: ...Am naoqQ J brda Ho nwb am S gao na N moQ m Q Z Z bm H hmo VWm X gao gao na S m d C h dm eg Am a p bQ n g go AnZr OJh na ZmE aI 19 oH hmCqgJ go Am naoqQ J brda H mo nZ go Q H a Am a XmoZm Va go B p bn...

Страница 17: ...and brake pedal 41 After the linkages are assembled pedal travel to be set Note ENSURE THE PEDAL IS FREE IN THE SHAFT WITHOUT ANY ABNORMALITY 42 Fit the oil drain plug and tighten 43 Fit the oil inle...

Страница 18: ...J Am naoqQ J brda Am a oH noS b H mo Q H a 41 qbHo O H mo Ego b H aZo Ho mX noS b Q db H mo goQ H a ZmoQ gw Zp MV H a H em Q noS b Zm H gr Agm m Vm Ho w V p W V h 42 Am b S oZ bJ H mo Q H a Am a H g...

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