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SECTION 6. TROUBLESHOOTING
14)Broken slow-return check valve
Disassemble and wash spool clean.
If it is damaged seriously,replace it as an
assembly.If damage is minor,correct surface
with oil stone and finish by lapping.
12)Broken flow divider
(Stuck sequential valve spool)
Inspect cylinder and valves.Replace
damaged seals,and repair.
(Check each part systematically)
11)Excessive internal leaks
Readjust.
(Cracking:refer to the specifications)
10)Maladjusted relief valve
As it will cause oil leaks or internal
wear,replace with gear oil of SAE80
9) Too low viscosity of
transmission oil
Replace
8) Broken cylinder
Decrease load
7) Excessive load on lift
Inspect,adjust,repair,or replace if
necessary.(Refer to section 3)
6) Poor link mechanism
Inspection pump and repair or replace if
necessary.Pay particular attention to shaft
seal because a broken seal sometimes
intakes air.
5) Broken or poor hydraulic pump
Clean.
4) Clogged suction filter
Tighten securely or replace broken parts.
3) Air taken in through suction
Maintain oil level by replenishing with the
same kind of oil
2) Insufficient transmission oil
Raise engine speed slightly
1) Insufficient engine speed
1.Lift does
not rise
Clean them with compressed air or a sharp
point.
②
Clogged orifices or slanted
orifices in pilot passage.
Lap after repairing flaws with oil stone
①
Stuck compensator plunger
(unloading valve 1)
13)Broken control valve
(Even when spool is shifted to up position,lift does not rise)
Lap after disassembling,cleaning, and
repairing flaws with oil stone
①
Stuck poppet
Lap after repairing flaws with oil stone
④
Bitten or stuck check valve
plunger
Correct minor flaws with oil stone
③
Stuck poppet(unloading valve 2)
Countermeasures
Causes
Problems
9-29
Содержание 2810
Страница 17: ...3 Engine model and engine serial number plate on the head cover 1 16...
Страница 21: ...SECTION 3 GEAR TRAIN DIAGRAMS FIG 1 3 GEAR TRAIN DIAGRAM 1 20...
Страница 24: ...2 CONTROLS 1 23...
Страница 33: ...SECTION 2 OPERATION CHART FOR DISASSEMBLY AND REASSEMBLY BY MAJOR BLOCKS 2 4...
Страница 84: ...Fig 5 25 Main change gear and related parts 5 16...
Страница 91: ...b Pay attention to the installed direction of gear Fig 5 36 5 23...
Страница 92: ...4 Rear transmission case Fig 5 38 5 24...
Страница 112: ...5 44 Fig 5 57 Power Train diagram...
Страница 173: ...3 LINKAGE EXTERNAL Fig 9 37 Linkage external 9 19...
Страница 196: ...A B Fig 10 27 Hood frame 10 12...
Страница 197: ...SECTION 6 WIRING DIAGRAM 10 13...