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3 - XY Transport Module Replacement Procedure 

ExpressCard 2000| Instant Issuance Card Personalization System | XY Transport Module Replacement Procedure 

 
Page 11 

To re-install the XY transport module, follow these steps: 

1)

 

Place the XY transport onto the top deck with the ground cable pointing toward the rear of the device, 
lining up the holes in the XY transport module with the corresponding holes in the top deck plate. 

2)

 

Inspect around and underneath the XY transport to make sure it isn’t pressing any cables against the 
top deck plate or other modules. 

3)

 

Make sure the four keys at the corners of the XY transport are seated in the corresponding slots in the 
top deck plate (se

Figure 3-5

).  Push the base of the XY transport forward and backward, left and 

right, to make sure they prevent it from moving around. 

 

Figure 3-5 - XY Transport Base Keys and Top Deck Plate Holes (TOP RIGHT VIEW) 

4)

 

Move the XY transport carriage toward the rear of the device (see 

ExpressCard 2000 Hardware 

Service Manual

 for details). 

5)

 

Use the 1/8” Allen wrench to fasten and tighten the three screws securing the XY transport to the top 
deck plate near the front of the device (se

Figure 3-1

). 

6)

 

Move the XY transport carriage toward the front of the device (see 

ExpressCard 2000 Hardware 

Service Manual

 for details). 

7)

 

Use the 1/8” Allen wrench to fasten and tighten the three screws securing the XY transport to the top 
deck plate near the rear of the device (see 

Figure 3-1

). 

8)

 

Re-connect the Y stepper connection cable (se

Figure 3-4

). 

9)

 

Re-connect the XY transport ribbon cable, with the cable coming off toward the front of the device as 
shown in 

Figure 3-3

. 

10)

 

Hold the ribbon cable in place in the middle of the clamp.  Being careful not to pinch the cable, close 
the clamp and press until you feel it lock closed. 

11)

 

Use the No. 2 Philips screwdriver (and optionally the hemostat pliers) to re-attach the XY transport 
ground cable to the top deck plate behind the image printer. 

12)

 

Re-attach the top access door by reversing the steps you used to lean it back. 

13)

 

Calibrate the XY transport using the information in section 

3.3

. 

14)

 

From the touchscreen, navigate to 

Menu

 > 

Samples

, create a sample card, and make sure the device 

functions properly and the sample looks correct. 

 

 

Содержание ExpressCard 2000

Страница 1: ...Phone 562 546 6400 I Technical Support 888 624 8350 www magtek com ExpressCard 2000 Instant Issuance Card Personalization System XY Transport Module Replacement Procedure September 22 2014 Manual Par...

Страница 2: ...be reproduced or transmitted in any form or by any means electronic or mechanical for any purpose without the express written permission of MagTek Inc MagTek is a registered trademark of MagTek Inc M...

Страница 3: ...any cable electronic board or assembly SAFETY REQUIREMENTS Caution Never do any of the following DO NOT use a ground adapter plug to connect equipment to a power socket outlet that lacks a ground con...

Страница 4: ...ts 4 1 Required Tools Materials and Documents 5 1 1 Required Tools 5 1 2 Suggested Tools 5 1 3 Required Materials 5 1 4 Suggested Materials 5 1 5 Required Software and Documents 5 2 Introduction 6 3 X...

Страница 5: ...mostat pliers or equivalent 1 3 Required Materials Part Number Quantity Description 33070932 1 ea ASM REPLACEMENT KIT XY TRANSPORT MODULE EC2000 1 4 Suggested Materials Part Number Quantity Descriptio...

Страница 6: ...maintenance functions so many of the cross references to deeper how to procedures from that manual have been removed for brevity The information in this document is intended for use by trained profess...

Страница 7: ...consumables from the device including card stock image printer ribbons indent cartridges and tipper foils Some consumables contain negative imprints of cardholder data and must be handled securely 2...

Страница 8: ...ted along the left side of the device Figure 3 1 Removing and Re Installing the XY Transport Module FRONT RIGHT VIEW Follow these steps to remove the XY transport module from the device 1 Disengage an...

Страница 9: ...set it aside 5 Snap open the XY transport ribbon cable clamp between the rails as shown in Figure 3 3 Figure 3 3 XY Transport Ribbon Cable TOP VIEW FROM FRONT 6 Grasping the XY transport ribbon cable...

Страница 10: ...deck plate near the rear of the device see Figure 3 1 and set them aside 10 Move the XY transport toward the rear of the device see 99875607 ExpressCard 2000 Hardware Service Manual for details 11 Use...

Страница 11: ...Allen wrench to fasten and tighten the three screws securing the XY transport to the top deck plate near the front of the device see Figure 3 1 6 Move the XY transport carriage toward the front of th...

Страница 12: ...rd clamp If the XY transport needs to be calibrated follow the steps in this section 3 3 2 How to Calibrate Printer to XY Transport Handoff To calibrate where the XY transport goes to take a card from...

Страница 13: ...e PrinterHandoffAdjustmentY setting by clicking the number in the list pressing the C button then entering the new number on the on screen keypad and pressing the E button g Press the Save button to s...

Страница 14: ...ressing the E button Adjust about 10 steps at a time g If the card is off center from the green roller and is too close to the front of the EC2000 increase the ExitHandoffAdjustmentY setting by clicki...

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