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INTRODUCTION

This manual provides information and procedures to safely operate and maintain the Magnum Power Products LLC 
unit. For your own safety and protection from physical injury, carefully read, understand, and observe the safety 
instructions described in this manual. Keep a copy of this manual with the unit at all times. 

Read all of the manuals included with the unit. Each manual details specific information regarding items such as 
setup, use and service requirements. An engine operator’s manual provides detailed operation and maintenance 
procedures for the engine. 

DO NOT MODIFY

 or use this equipment for any application other than which it was designed for.

Magnum  Power  Products  LLC  recommends  that  a  trained  and  licensed  professional  perform  all  electrical  wiring 
and testing functions. Any wiring should be in compliance with the National Electrical Code (NEC), state and local 
codes and Occupational Safety and Health Association (OSHA) guidelines.

Engine Make:__________________________________________
Engine Serial Number:___________________________________
Engine Model Number: __________________________________
Generator Make: _______________________________________
Generator Model Number: ________________________________
Generator Serial Number: ________________________________
Unit Model Number:_____________________________________
Unit Serial Number: _____________________________________

WARNING

CALIFORNIA PROPOSITION 65 WARNING:

 

Diesel engine exhaust and some of its 

constituents are known to the state of California to cause cancer, birth defects and 

other reproductive harm.

Discount-Equipment.com

Содержание MLT3060K

Страница 1: ...POWER PRODUCTS LLC LIGHT TOWER MLT3060M MLT3060K MLT3080M MLT3080K OPERATING MANUAL www discount equipment com D i s c o u n t E q u i p m e n t c o m ...

Страница 2: ...nie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsurumi Husquvarna Target Whiteman Concrete Mortar Stow Concrete Mortar Baldor Wacker Sakai Snorkel Upright Mi T M Sullair Neal Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Blaw Kno...

Страница 3: ...ed and licensed professional perform all electrical wiring and testing functions Any wiring should be in compliance with the National Electrical Code NEC state and local codes and Occupational Safety and Health Association OSHA guidelines Engine Make __________________________________________ Engine Serial Number ___________________________________ Engine Model Number _____________________________...

Страница 4: ... 21 CONTROL PANEL RECEPTACLES 21 SHUTTING DOWN THE UNIT 21 LOWERING THE MAST 22 LOWERING THE MAST WITH ELECTRIC WINCH OPTION 22 REMOVING THE LIGHTS FOR TRANSPORTATION 23 TOWING THE UNIT 23 LIFTING THE UNIT 24 GENERAL MAINTENANCE 24 BASIC MAINTENANCE SCHEDULE MITSUBISHI ENGINE 25 BASIC MAINTENANCE SCHEDULE KUBOTA ENGINE 26 WINCH USE OPERATION MAINTENANCE MANUAL 27 WINCH USE OPERATION MAINTENANCE EL...

Страница 5: ...use this equipment for any application other than which it was designed for Equipment operated improperly or by untrained personnel can be dangerous Read the operating instructions and familiarize yourself with the location and proper use of all instruments andcontrols Inexperiencedoperatorsshouldreceiveinstructionfromsomeone familiar withtheequipment before being allowed to operate or set up the ...

Страница 6: ...sed rooms or ventilation equipment DO NOT operate the unit on a combustible surface DO NOT fill fuel tank near an open flame while smoking or while engine is running DO NOT fill tank in an enclosed area with poor ventilation DO NOT operate with the fuel tank cap loose or missing DO NOT touch or lean against hot exhaust pipes or engine cylinders DO NOT clean air filter with gasoline or other types ...

Страница 7: ...SAFETY Towing a trailer requires care Both the trailer and vehicle must be in good condition and securely fastened to each other to reduce the possibility of an accident Some states require that large trailers be registered and licensed contact your local Department of Transportation office to check on license requirements for your particular unit Check that the hitch and coupling on the towing ve...

Страница 8: ...safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in an individual problem between you your dealer or Magnum Power Products LLC To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 1200 New Jersey Avenue S E Wash...

Страница 9: ...ames away from unit Read and understand the supplied operator s manual before operating unit Ultraviolet radiation hazard operate only with lens intact Use clean diesel fuel only Unit electrical ground Anchor tie down point Lift here only Asphyxiation hazard operate in well ventilated area Dangerous voltage may be present Crush hazard keep body parts clear of this area Burn scald hazard pressurize...

Страница 10: ...tage V 120 240 single phase 120 240 single phase Output Amperes 120V 240V A 50 25 50 25 Frequency Hz 60 60 Power Factor 1 1Ø 1 1Ø Weights Dry Weight lbs kg 1640 744 1657 752 Operating Weight lbs kg 1856 842 1873 850 Capacities Fuel Tank Volume gal L 30 114 30 114 Usable Fuel Volume gal L 30 114 30 114 Coolant incl engine qt L 4 5 4 3 4 8 4 5 Oil incl filter qt L 3 8 3 6 5 4 5 1 Maximum Run Time hr...

Страница 11: ...ge V 120 240 single phase 120 240 single phase Output Amperes 120V 240V A 61 30 66 33 Frequency Hz 60 60 Power Factor 1 1Ø 1 1Ø Weights Dry Weight lbs kg 1662 754 1679 762 Operating Weight lbs kg 1878 852 1895 860 Capacities Fuel Tank Volume gal L 30 114 30 114 Usable Fuel Volume gal L 30 114 30 114 Coolant incl engine qt L 4 5 4 3 4 8 4 5 Oil incl filter qt L 3 8 3 6 5 4 5 1 Maximum Run Time hrs ...

Страница 12: ...ENSIONS Specifications are subject to change without notice A B C D E MLT3060M K MLT3080M K 170 in 4 32 m 68 in 1 73 m 30 ft 9 14 m 49 in 1 25 m 98 in 2 49 m E D C B A 00207 D i s c o u n t E q u i p m e n t c o m ...

Страница 13: ...923 1 800 926 9768 VIN Tag TIRE AND LOADING INFORMATION RENSEIGNEMENTS SUR LES PNEUS ET LE CHARGEMENT SEE OWNER S MANUAL FOR ADDITIONAL INFORMATION VOIR LE MANUEL DE L USAGER POUR PLUS DE RENSEIGNEMENTS MANUFACTURED BY FABRIQUE PAR Magnum Power Products LLC DATE 00 0000 GVWR PNBV 000KG 0000LBS COLD INF PRESS PRESS DE V I N N I V 00000000000000000 TYPE TRAILER MODEL XXX000 GAWR PNBE TIRE PNEU RIM J...

Страница 14: ...OCATIONS LEFT SIDE RIGHT SIDE Engine Access Fuel Fill Outriggers Radiator Access Central Lift Point Forklift Pockets Engine Exhaust Control Box Battery Mast Rotation Knob 00103 D i s c o u n t E q u i p m e n t c o m ...

Страница 15: ...5 Pull the locking pin D on the outrigger E and pull each outrigger out until the spring loaded locking pin snaps back into place Pull the locking pin on the outrigger jack and rotate each 90 so the jack pad is facing down and the spring loaded pin snaps back into place 6 Pull the locking pin on the rear jack F and rotate it 90 until the spring loaded pin snaps back into place Turn the jack handle...

Страница 16: ...or the lower mast winch D raise the mast until it is vertical and the tab on the mast is positioned into the mast lock The mast lock bar should snap into place automatically Secure the lock with the safety pin E 6 After the mast is up and locked into place use the upper mast winch F to telescope the mast to the desired height Extend the mast slowly making sure the electrical cord is extending at t...

Страница 17: ... place automatically Secure the lock with the safety pin E Note On units with the electric winch option a limit switch on the mast tube will disconnect power to the lower electric winch to prevent deadheading the winch 6 Press and hold the upper winch control toggle switch F upward to telescope the mast to the desired height Extend the mast slowly making sure that the coiled electrical cord is ext...

Страница 18: ...nected to thegeneratorwhenthe engine isrunning and themaincircuit breakeris switched ON I 9 240V TWIST LOCK RECEPTACLE This 240V 30A receptacle supplies power for accessories connected to the generator when the engine is running and the main circuit breaker is switched to the ON I position 10 120V BREAKER This 120V 20A circuit breaker is supplied for the 120V GFCI duplex receptacle 11 CIRCUIT BREA...

Страница 19: ...ies connected to the generator when the engine is running and the main circuit breaker is switched ON I 10 240V TWIST LOCK RECEPTACLE This 240V 30A receptacle supplies power for accessories connected to the generator when the engine is running and both the main circuit breaker and 240V breaker are switched to the ON I position 11 120V BREAKERS These 120V 20A circuit breakers are supplied for the 1...

Страница 20: ...ion Note When the red TURN MAIN BREAKER OFF light is illuminated the main circuit breaker must be turned OFF O 2 Turn the key on the Engine Start switch to the left GLOW PLUG position and hold the key in place for five seconds or until the glow plug indicator turns red Kubota units do not have a glow plug indicator As soon as it is glowing turn the key to the right START position and hold it until...

Страница 21: ... the indicator light comes on and stays lit but the related light is not illuminated check the bulb or the mast wiring Refer to Trouble shooting the Lights on page 30 5 The lights require a warm up period of 5 15 minutes before they reach full output If the lights are shut down they require a cool down period of approximately 10 minutes before they can be switched on again 6 The light tower uses f...

Страница 22: ...tor and cause the main circuit breaker to trip Should the breaker trip switch off the lights remove some of the load to the receptacles and wait 10 minutes for the bulbs to cool before turning them back on With all of the lights off the full generator output may be used with the optional 240V twist lock receptacle SHUTTING DOWN THE UNIT Check with personnel using power supplied by the unit and let...

Страница 23: ...the lights and engine Allow the lights to cool 10 15 minutes before lowering the mast 2 Loosen the mast rotation knob Rotate the mast until the white arrows are aligned and the metal stop tabs are touching Tighten the mast rotation knob 3 Press and hold the upper winch control toggle switch downward to collapse the mast to its lowest position Ensure the electrical cord does not get caught in or pi...

Страница 24: ... and attach the safety chains or cables to the vehicle Remove the jack locking pin and rotate the jack into the travel position Replace the locking pin Note A film of grease on the coupler will extend coupler life and eliminate squeaking Wipe the coupler clean and apply fresh grease each time the unit is towed 4 To ensure proper operation of the jacks lube the grease fittings located on the leveli...

Страница 25: ...r Never wash the engine block or fuel tank with a power washer or steam cleaner Water may enter the cabinet and collect in the generator windings or other electrical parts causing damage If the unit is stored outside check for water inside the cabinet and generator before each use If wet dry the unit thoroughly before starting Inspect condition of electrical cords DO NOT use the unit if insulation...

Страница 26: ...m after the initial 50 hours of operation then on the regularly scheduled interval indicated in the schedule above Certain conditions may require the fuel tank to be drained and cleaned more often When operating in extremely dusty conditions clean the fuel tank as often as necessary Item Daily 50 Hours 250 Hours 400 Hours 500 Hours 1000 Hours As Required Check Oil Level Check Coolant Level Check F...

Страница 27: ...he initial 50 hours of operation then at the appropriate interval thereafter Replace the air cleaner element yearly or after six cleanings whichever occurs first Item Daily 50 Hours 100 Hours 200 Hours 400 Hours 500 Hours 1 Year Check Oil Level Check Coolant Level Check Fuel Level Check Tire Pressure Check All Electrical Connections Inspect Radiator Fins For Debris Clean As Required Inspect Light ...

Страница 28: ...ust be kept lubricated Apply a thin film of grease to the gear teeth and oil the bushings as needed 2 The ratchet pawl pivot point must be kept lubricated with a thin oil 3 Do not get oil or grease on the friction discs WINCH USE OPERATION MAINTENANCE ELECTRIC Keep winch free of dirt oil grease water and other substances Check all mounting bolts and make sure they are tightened to the recommended ...

Страница 29: ...ing and bushings of the jack must be kept lubricated Apply a small amount of automotive grease to the internal gearing by removing the jack cover or if equipped use a needle nose applicator or standard grease gun on the lubrication point found on the side of the jack near the crank Rotate the jack handle to distribute the grease evenly A lightweight oil must be applied to the handle unit at both s...

Страница 30: ...ON USE AND MAINTENANCE CAUTION Improper use of the lower radiator hose heater could result in damage to the engine or personal injury Do not modify the location of the lower radiator hose heater The following points should be followed when operating a unit equipped with a lower radiator hose heater Ensure the cooling system is full of the proper mixture of water and engine coolant before each heat...

Страница 31: ...s measure across the junction box terminals when the light is unplugged On hard wired models remove the mast junction box cover and insert the wire probes into the connector blocks for the light and ground If proper voltage is not achieved perform capacitor check to determine if the capacitor or coil needs to be replaced MAST LIGHTS ON BUT THE LIGHT OUTPUT IS LOW 1 Fixture or lens are dirty Clean ...

Страница 32: ...31 MAST LIGHT CONNECTIONS 1 3 2 4 2 1 4 3 MAST JUNCTION BOX WIRING 4 LIGHT MAST LIGHT CONNECTIONS 4 LIGHT 00175 D i s c o u n t E q u i p m e n t c o m ...

Страница 33: ...0A CB7 GFCI 15 A CB4 15 A CB3 15 A CB2 15 A CB1 RED RED BLK BLK BLK BLK WHT GRN RED YEL RED BLK BLU WHT YEL RED BLK YEL RED BLK YEL RED BLK YEL RED BLK BLU BLK RED GRY BLU BLK RED GRY RED RED RED RED RED RED GRY GRY BLK BLK BLK BLK BLK BLK BLU BLU BLU BLK RED YEL RED BLK BLK RED RED BLK RED BLK RED BLK RED BLK CAP 2 CAP 1 CAP 3 CAP 4 TRANSFORMER 1 TRANSFORMER 2 TRANSFORMER 3 TRANSFORMER 4 GN GN WT...

Страница 34: ... 10 AMP CIRCUIT BREAKER OIL PRESSURE WARNING SWITCH N C SWITCH N O WARNING OVERHEAT 12V BATTERY STARTER RELAY TIME DELAY GRY BLU GRY VIO VI YL RED BLK CONTROL RESISTANCE BLK YEL GLOW PLUGS AUX SWITCH MAIN BREAKER RD VI ALTERNATOR WARNING LIGHT TURN MAIN BREAKER OFF BLK WHT BLK RED YEL ORG YEL RD VI RED VIO N C N O COM 90340_C_ 04 23 13 D i s c o u n t E q u i p m e n t c o m ...

Страница 35: ...HT BLK WHT RED BLK FUEL PUMP 10 AMP CIRCUIT BREAKER OIL PRESSURE WARNING SWITCH N C SWITCH N O WARNING OVERHEAT 12V BATTERY STARTER RELAY TIME DELAY GRY BLU GRY VIO RED RED BLK BLK YEL GLOW PLUGS AUX SWITCH MAIN BREAKER VIO WHT ALTERNATOR WARNING LIGHT TURN MAIN BREAKER OFF BLK WHT BLK RED YEL ORG YEL BLU RED VIO N C N O COM D i s c o u n t E q u i p m e n t c o m ...

Страница 36: ...Y 1 RED BLK YL BL RED WHT BLK BRN BRN BLU BLK VI YL DOWN UP 30 85 86 87A 87 PROX SWITCH 2 WINCH 2 PROX AUX RELAY 2 RED BLK YL BL RED WHT BLK BRN BRN BLU BLK YL WT DOWN UP 12 V BATTERY RED BLK RED BLK CONTACTOR 2 SWITCH 2 SWITCH 1 90463_ORG_07 26 13 D i s c o u n t E q u i p m e n t c o m ...

Страница 37: ...G B ACC R B C R 1 2 R BK WT RPM SENSOR PASS GND PWR RPM SW OPT GND SOL CIRCUIT BREAKER 20A BATTERY 12 V ESTOP SOLENOID PASS RD WT BK SPLICE SPLICE RD RD WT BK WT1 PNK BK1 BK BK WT BK WT2 GY TO GND BAR TO GND BAR OR YL1 OR YL2 TO CNTRL PANEL START SOL WIRE TO MAIN BREAKER AUX SWITCH NC PIN 4 3 2 1 90323_I_11 18 13 BK WT RD BK BK STARTER SWITCH 30 85 86 87A 87 FUSE RD WT RD VI TO GND BAR 25A RD BK T...

Страница 38: ...LATE LICENSE MARKER LAMP RED BK BK BK BK RD WT BK SPLICE SPLICE SPADE SPADE LAMP TAIL TURN LEFT RD WT BK SPADE YL BN WT SPADE SPADE WT BK BN WT SPLICE GN RING MARKER LAMP AMBER MARKER LAMP RED BK BK BK BK SPLICE SPLICE SPADE SPADE BN WT WT WT BN BN 90341_B_12 20 13 D i s c o u n t E q u i p m e n t c o m ...

Страница 39: ...REV H PART NO 10714 12 20 13 www discount equipment com D i s c o u n t E q u i p m e n t c o m ...

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