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309044

Warnings

STARTUP HAZARD AFTER THERMAL
OVERLOAD

The motor has a thermal overload switch
to shut down the motor if it overheats. To
reduce the risk of serious injury from the
motor restarting unexpectedly when it cools,
always turn the Power switch (B) OFF if the motor shuts
down.

PRESSURIZED EQUIPMENT HAZARD

M

AGNUM

 sprayers are capable of

producing up to 3000 psi (21 MPa, 207 bar)
maximum working pressure. To avoid
component rupture and injury, do not operate sprayer
with components rated less than pressure of sprayer.

This sprayer is equipped with a drain/prime valve that
automatically relieves overpressure in the event of a fault.
This automatic overpressure relief may cause splashing of
fluid. Correct the fault before you resume spraying.

NOTE:

 Inadequate flushing and/or dried paint in drain

system may prevent proper overpressure relief.

ELECTRIC SHOCK HAZARD 

The spray gun, hose, and sprayer are
grounded through the electrical cord
of the sprayer.

To help prevent electric shock

D

Use only grounded electrical outlets.

D

Only use 3-wire extension cords.

D

Make sure ground prongs are intact on sprayer and
extension cords.

D

Keep electrical connections and inside of enclosures dry.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause
serious injury or death if splashed in the 
eyes or on the skin, inhaled, or swallowed.

To help prevent injury or death from
toxic fluids

D

Know specific hazards of fluid you are using; store
hazardous fluid in approved tub; dispose of hazardous
fluid according to all local, state, and national guidelines.

D

Always wear protective eyewear, gloves, clothing, and
respirator as recommended by fluid and solvent
manufacturer.

EQUIPMENT MISUSE HAZARD

Do not use 1,1,1–trichloroethane, methylene
chloride, other halogenated hydrocarbon
solvents or fluids containing such solvents in
pressurized aluminum equipment such as
this sprayer and spray gun. Such use could
result in a chemical reaction, with the possibility of explosion.

WARNING

OFF

FLUID INJECTION HAZARD 

If high-pressure fluid pierces your skin,
the injury might look like “just a cut,” but it
is a serious wound. Get immediate
medical attention.

To help prevent injection

D

Always put gun trigger safety in SAFETY
ON position when not spraying.

D

Always shut off power and relieve
pressure when you stop spraying and
before you service or clean sprayer,
remove parts, or repair leaks. See

Pressure Relief

 

Procedure

 on page 6.

D

Never allow children to use this equip-
ment.

D

Keep clear of spray tip, and never point
spray gun at yourself or anyone else.

psi/MPa/bar

FIRE AND EXPLOSION HAZARD

A fire and explosion hazard exists any time
you spray or flush flammable fluids.

To help prevent fire or explosion when
spraying flammable fluids

D

Be sure sprayer is adequately grounded
 through electrical outlet by

Using only grounded electrical outlets.

Using only 3-wire extension cords.

Making sure ground prongs are intact
on sprayer and extension cords.

D

The motor in this sprayer is a source of
sparks. Keep sprayer in a well-ventilated
area, at least 20 feet (6 meters) away from
spray gun when spraying or flushing.

D

Do not use plastic drop cloths when
spraying or flushing flammable fluids.

D

Avoid all ignition sources such as static
electricity from plastic drop cloths, open
flames such as pilot lights, hot objects
such as cigarettes, and arcs from con-
necting or disconnecting power cords
and turning light switches off or on.

D

Tape wall switches to prevent them from
being turned off or on.

D

Do not smoke in spray area.

D

Use only M

AGNUM

 or Graco airless paint hoses.

D

Use outdoors or in a well-ventilated area.

WARNING

FLUID SPLASHBACK HAZARD

To avoid splashback of fluid while
spraying, make sure the spray gun is
assembled with the correct gasket for the
fluid being sprayed. See 

Operating

Instructions

 manual.

Содержание Magnum XR Series

Страница 1: ...ay tip and tip guard 2800 psi 19 MPa 193 bar Maximum Working Pressure MAGNUM XR7 Model 232745 Series A 0 31 gpm 1 17 lpm sprayer on heavy duty cart 50 ft 15 2 m hose and SG2 metal spray gun with rever...

Страница 2: ...List of Kits 15 Motor Diagnostics 16 Control Board Diagnostics 16 Control Board Kit 17 Motor Kit 18 Pump Service Packing Module Kit 20 Pressure Control Switch Kit 22 Inlet Valve Kit 23 Outlet Valve K...

Страница 3: ...ing such solvents in pressurized aluminum equipment such as this sprayer and spray gun Such use could result in a chemical reaction with the possibility of explosion WARNING OFF FLUID INJECTION HAZARD...

Страница 4: ...C H F G D A N B M MAGNUM XR5 L J P K MAGNUM XR7 MAGNUM XR9 W W X X Y E W OFF ON 9558A 9559A 9560A K K 4 309044 Component Identification and Function...

Страница 5: ...t screen Prevents debris from entering pump M Paint hose For transporting high pressure fluid from pump to spray gun N Cord wrap bracket For stowing electrical cord MAGNUM XR5 only P Airless spray gun...

Страница 6: ...tip or hose is completely clogged or that pressure has not been fully relieved after following the steps above VERY SLOWLY loos en the tip guard retaining nut or hose end coupling to relieve pressure...

Страница 7: ...ure and replace if damaged Enclosures direct cooling air around the motor to prevent overheating They also reduce the risk of burns fire or explosion Read the following WARNING WARNING ELECTRIC SHOCK...

Страница 8: ...heck valves See Pump Service on page 23 Suction tube is leaking Tighten suction tube connection K Inspect for other cracks or vacuum leaks Spray gun stopped spraying Spray tip is plugged Unplug spray...

Страница 9: ...a 120V AC 60 Hz 1500 Watt generator page 3 Damage can occur if cause is not corrected Sprayer was operated at high pressure with very small tip which causes frequent motor starts and excessive heat bu...

Страница 10: ...Replace motor if shaft will not turn See Motor Kit on page 18 Yoke is broken because pump is locked up by dried paint or worn packings Repair as necessary See Gear Yoke Kit on page 27 Basic Electrica...

Страница 11: ...unplug in line connection of white electrical cord wire Plug in electrical cord and test voltage between black and white electrical cord wires Meter must read 85 to130V AC Replace electrical cord if...

Страница 12: ...tch B and unplug in line connection of white electrical cord wire Plug in electrical cord and test voltage between black and white electrical cord wires Meter must read 85 to130V AC Replace electrical...

Страница 13: ...e or overheated Be sure terminals are centered and firmly connected Inspect wiring insulation and terminals for signs of overheating and replace any loose terminals or damaged wiring Securely reconnec...

Страница 14: ...minals or damaged wiring Securely reconnect terminals Pressure control switch leads are pinched between pump and drive housing or between front cover and drive housing Make sure pressure control harne...

Страница 15: ...st of Kits Kit Number Kit Description 235014 Spray Prime Drain Valve 243082 Inlet Strainer for inlet of suction tube 243090 XR Pump Repair pump packing module 243093 XR Pump Inlet Valve Module 243094...

Страница 16: ...ions per second 2 If there is uneven resistance or no resistance replace motor See Motor Kit on page 18 Control Board Diagnostics See Service Drawing on page 18 Check for a damaged control board or pr...

Страница 17: ...pull on the leads from the electrical cord and the Power switch B 3 Disconnect motor harness and electrical cord and Power switch leads from control board 4 Remove screw that mounts control board and...

Страница 18: ...r and drive housing For best cover alignment tighten lower two cover screws first then top two Torque screws to 70 to 80 in lb 8 to 9 NSm Installation Notes For yoke installation eccentric bearing on...

Страница 19: ...tor leads are routed through the arches and slots of the fan shield 12 Remove stand XR5 or cart XR7 or XR9 legs from drive housing Installation D Read all Installation Notes in service drawing on faci...

Страница 20: ...ric bearing 5 5 5 5 5 Pump Service XR Pump Repair Kit 243090 Packing Module 6 Torque to 120 to 150 in lb 14 to 17 NSm 6 Drive Train Detail HINT A pump with slight leakage at the rod packings can be te...

Страница 21: ...fragments from recess in pump and clean out all residue Installation D Read all Installation Notes in service drawing on facing page D To prevent misalignment assemble sprayer tipped onto back of enc...

Страница 22: ...the pressure control switch may need to be replaced Replace the pressure control switch as follows Disassembly 1 Do Steps 1 through 6 above in Disassembly 2 Unscrew pressure control switch from pump I...

Страница 23: ...of grease or oil to o ring and threads suction tube fitting o ring o ring pump 1 Torque to 400 to 450 in lb 45 to 51 NSm 3 3 pump Torque to 320 to 380 in lb 36 to 43 NSm 2 cover screw front cover For...

Страница 24: ...b 45 to 51 NSm 8 Reassemble suction tube fitting to pump inlet valve XR Outlet Valve Replacement Kit 243094 Read all Installation Notes in service drawing on facing page 1 Flush sprayer thoroughly See...

Страница 25: ...amage will occur when cover is tightened Always check position of guide rods before tightening cover 4 Apply light coat of grease 5 eccentric bearing 5 5 5 5 Pump Replacement Kit XR Pump Replacement K...

Страница 26: ...Read all Installation Notes in service drawing on facing page D To prevent misalignment assemble sprayer tipped onto back of enclosure 1 Apply one or two drops of thread locking adhesive included in...

Страница 27: ...do not have to remove the pump to remove the gear Installation D Read all Installation Notes in service drawing on facing page D For easier parts placement tip sprayer backwards during installation 1...

Страница 28: ...because of trapped debris or because it needs to be retorqued to 185 in lb 21 N m The Spray Prime Drain valve may also be worn If worn replace as follows Disassembly See Pressure Relief Procedure on p...

Страница 29: ...is 26 in 66 cm Electrical cord See Grounding and Electrical Requirementson page 6 for extension cord lengths 16 AWG 3 wire 6 ft 1 8 m 16 AWG 3 wire 6 ft 1 8 m 16 AWG 3 wire 10 ft 3 m Pump inlet fitti...

Страница 30: ...30 309044 Parts Model 232740 XR5 Sprayer 54 58 1 65 76 74 81 72 69 68 67 65 70 52 73 51 62 66 52 61 47 46 71 13 75 90 93 36 20 2 19 18 40 88 48 114 114 127 17 25 63...

Страница 31: ...e 10 54 243230 YOKE GEAR GUIDE repair kit 1 58 194507 DOWEL pin 5 16 2 61 115642 BUSHING strain relief 1 62 243237 COVER with label 1 Ref No Part No Description Qty 63 195110 CORD power 1 65 115478 SC...

Страница 32: ...2 309044 Parts Model 232745 XR7 Sprayer 63 66 61 62 79 67 68 79 77 76 75 74 80 72 65 72 47 51 73 113 70 1 65 13 54 58 46 71 86 85 20 87 88 89 94 52 69 36 52 81 40 19 18 52 84 2 102 48 125 125 25 17 12...

Страница 33: ...243237 COVER with label 1 63 115603 CORD SET 1 65 115478 SCREW torx slt pan hd 1 4 8 66 115499 SWITCH rocker 1 67 195433 SUPPORT right 1 Ref No Part No Description Qty 68 195434 SUPPORT left 1 69 195...

Страница 34: ...309044 Parts Model 232750 XR9 Sprayer 67 68 77 76 75 74 79 72 71 112 69 65 72 73 112 70 71 63 66 61 62 47 51 1 13 54 58 46 85 20 86 87 88 52 36 52 80 40 19 18 84 52 2 65 78 78 93 83 48 124 124 101 17...

Страница 35: ...43237 COVER with label 1 63 115604 CORD SET stow with grip 1 65 115478 SCREW torx slt 1 4 8 66 115499 SWITCH rocker 1 Ref No Part No Description Qty 67 195433 SUPPORT right 1 68 195434 SUPPORT left 1...

Страница 36: ...OF ANY KIND WHETHER FROM BREACH OF THIS WARRANTY OR ANY OTHER REASON Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion ma...

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