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Read this Manual Before Installing

This manual provides information on the Kotron Model
805 Smart RF Transmitter. It is important that all
instructions are read carefully and followed in sequence.
The 

QuickStart Installation

instructions are a brief guide

to the sequence of steps for experienced technicians to
follow when installing the equipment. Detailed instruc-
tions are included in the 

Complete Installation

section of

this manual. 

Conventions Used in this Manual

Certain conventions are used in this manual to convey
specific types of information. General technical material,
support data, and safety information are presented in
narrative form. The following styles are used for notes,
cautions, and warnings. 

Notes

Notes contain information that augments or clarifies
an operating step. Notes do not normally contain
actions. They follow the procedural steps to which
they refer. 

Cautions

Cautions alert the technician to special conditions that
could injure personnel, damage equipment, or reduce
a component’s mechanical integrity. Cautions are also
used to alert the technician to unsafe practices or the
need for special protective equipment or specific mate-
rials. In this manual, a caution box indicates a poten-
tially hazardous situation which, if not avoided, may
result in minor or moderate injury.

Warnings

Warnings identify potentially dangerous situations or
serious hazards. In this manual, a warning indicates an
imminently hazardous situation which, if not avoided,
could result in serious injury or death.

Safety Messages

The Kotron Model 805 system may be properly installed
in Category II, Pollution Degree 2 installations. Follow all
standard industry procedures for servicing electrical and
computer equipment when working with or around high
voltage. Always shut off the power supply before touching
any components. Although high voltage is not present in
this system, it may be present in other systems.

Electrical components are sensitive to electrostatic dis-
charge. To prevent equipment damage, observe safety
procedures when working with electrostatic sensitive
components.

Low Voltage Directive

For use in Category II installations. If equipment is used
in a manner not specified by manufacturer, protection
provided by equipment may be impaired.

WARNING!

Explosion hazard. Do not connect or dis-

connect equipment unless power has been switched off or
the area is known to be non-hazardous.

Notice of Trademark, Copyright, and Limitations

Kotron is a registered trademark of Magnetrol
International, Incorporated. Kotron Model 805 Smart RF
Transmitter is a tradename of Magnetrol International,
Incorporated.

Copyright © 2004 Magnetrol International,
Incorporated. All rights reserved.

Magnetrol reserves the right to make changes to the
product described in this manual at any time without
notice. Magnetrol makes no warranty with respect to the
accuracy of the information in this manual. 

Warranty

All Magnetrol/STI electronic level and flow controls
are warranted free of defects in materials or workmanship
for one full year from the date of original factory shipment.

If returned within the warranty period; and, upon factory
inspection of the control, the cause of the claim is deter-
mined to be covered under the warranty; then,
Magnetrol/STI will repair or replace the control at no cost
to the purchaser (or owner) other than transportation.

Magnetrol/STI shall not be liable for misapplication,
labor claims, direct or consequential damage or expense
arising from the installation or use of equipment.
There are no other warranties expressed or implied,
except special written warranties covering some
Magnetrol/STI products.

Quality Assurance

The quality assurance system in place at Magnetrol/STI
guarantees the highest level of quality throughout the
company. Magnetrol/STI is committed to providing full
customer satisfaction both in quality products and
quality service. 

Magnetrol’s quality assurance system
is registered to ISO 9001 affirming its
commitment to known international
quality standards providing the
strongest assurance of product/service
quality available.

Содержание STI KOTRON 805

Страница 1: ...RF Capacitance Level Measurement 7xxx 6xxx 5xxx 4xxx 3xxx 2xxx 1xxx KOTRON MODEL 805 SMART RF LEVEL TRANSMITTER Installation and Operating Manual...

Страница 2: ...re sensitive to electrostatic dis charge To prevent equipment damage observe safety procedures when working with electrostatic sensitive components Low Voltage Directive For use in Category II install...

Страница 3: ...the Transmitter LCD Version 11 2 6 1 Operating Parameters 11 2 6 2 LCD Transmitter Display and Keypad 12 2 6 3 Password Protection Default 0 12 2 6 4 LCD Menu Step By Step Procedure 12 2 7 Configurat...

Страница 4: ...ls 11 8 open end wrench or adjustable wrench to fit the probe process connection size and type 11 4 open end wrench or adjustable wrench to fit adaptor on transmitter housing Flat blade screwdriver Di...

Страница 5: ...numbers 1 2 1 Probe y Carefully place the probe into the vessel Align the probe process connection with the threaded or flanged mounting on the vessel z Tighten the probe using the flats of the probe...

Страница 6: ...nd to the nearest green ground screw Not shown in illustration 5 Connect the positive supply wire to the terminal and the negative supply wire to the terminal 6 Replace the cover and tighten 1 4 Quick...

Страница 7: ...for interface measurement enter the level of the interface rather than the upper level Scroll down to the Set 4 mA display Press the Enter Arrow key Enter the minimum level value for the desired 4 mA...

Страница 8: ...future reference when ordering parts 2 2 Electrostatic Discharge ESD Handling Procedure Magnetrol s electronic instruments are manufactured to the highest quality standards These instruments use elect...

Страница 9: ...nt or tools are required to install the Model 805 transmitter The following items are recommended 11 8 Open end wrench or adjustable wrench to fit the probe process connection size and type Flat blade...

Страница 10: ...ousing and the tank Caution This unit contains CMOS electronics which may be dam aged by static electricity Do not touch any semi conduc tor devices unless you are properly grounded Metal Walled Tanks...

Страница 11: ...4 NPT or a flanged mounting y Carefully place the probe into the vessel Align the gasket on flanged installations z Align the probe process connection with the threaded or flanged mounting on the vess...

Страница 12: ...p DO NOT DISCARD Loosen both socket head screws from the clamp Pull the clamp and Teflon retaining bushing off of the probe While holding on to the probe cable loosen the upper packing gland nut DO NO...

Страница 13: ...I Div 2 have flammable media present only under abnormal conditions No special electrical connections are required If flammable media is contained in the vessel the trans mitter must be installed per...

Страница 14: ...erating parameters information Then power up the transmitter Information on configuring the transmitter using a HART communicator is given in Configuration Using HART Section 2 7 2 6 1 Operating Param...

Страница 15: ...at the factory is 0 The last step in the configuration menu pro vides the option to enter a new password With 0 as the password the transmitter is no longer password protected and any value in the men...

Страница 16: ...3 6 mA is not valid if unit in presence of a fault includes both digital display and HART Enter HART poll address Select a HART poll address 0 15 Enter 0 for a single transmitter installation Trim lo...

Страница 17: ...Bell 202 frequency shift key technique of high frequency digital signals It operates on the 4 20 mA loop and requires 250 W of minimum load resistance A typical connection between a communicator and t...

Страница 18: ...ord 1 Loop Test 2 Error Codes 3 Probe Reading 4 Cap at Empty Cal 5 Cap at Full Cal 1 3 6 mA 2 4 mA 3 20 mA 4 22 mA 5 Other 1 Model 2 Manufacturer 3 Dev id 4 Tag 5 Descriptor 6 Date 7 Message 8 Units 9...

Страница 19: ...45 degrees for ease of wiring and calibration These two compartments connect via an explosion proof and water tight feed through 3 2 Theory of Operation RF capacitance electronic level measurement ut...

Страница 20: ...aterials have a dielectric higher than air e g oil 2 5 alcohol 18 tap water 80 etc As a tank is filled with media the air dielectric 1 is being displaced by the media having a higher dielectric conseq...

Страница 21: ...reads Product Early HART software does not Contact manufacturer of your HART information e g Mfgs ID Device account for Mfgs ID s greater master software for upgrade This is a Serial etc but will not...

Страница 22: ...Yes Yes Yes Yes Yes Yes Yes No No No No No No Display has Text No Reseat Boards Check Power Supply and Wiring Loop Resistance Wrong Correct Loop Resistance Start Good Display No Active HART Yes Failu...

Страница 23: ...No No Failure to Operate with Correct Loop Inputs Display Working Yes No Retest Unit Good Display Key Board Responds Replace Electronic Module No Check Loop Current at Wiring Board Loop Current 22 4...

Страница 24: ...Yes Corrupt Display Text Replace Electronic Module No Yes Replace Electronic Module Same Error Message Retest No Yes Uncal Active HART Analog Loop Correct Trim 4 20mA Check Offset and 4 20 mA Set Poin...

Страница 25: ...be Class III T4 Ta 71 C Type 4X ATEX 805 5XXX A1X Intrinsically Safe II 1G EEx ia IIC T6 40 to 40 C ambient temp II 1G EEx ia IIC T4 40 to 80 C ambient temp AGENCY MODEL APPROVED APPROVAL CATEGORY APP...

Страница 26: ...3 4 1 Agency Specifications Intrinsically Safe Installation 50 660 Kotron Model 805 Smart RF Level Transmitter 23...

Страница 27: ...umber 1 Electronic module includes Display English and HART Z31 2809 001 Display only Z31 2809 003 2 Terminal board includes Z30 9106 003 3 O ring neoprene 012 2201 237 4 Housing cover without glass 0...

Страница 28: ...gnal Range Analog 3 8 to 20 5 mA useable Digital 0 to 1800 0 to 4472 cm Resolution Analog 0 01 mA Digital 0 1 Loop Resistance maximum GP IS 620 24 VDC Alarm Adjustable 3 6 mA no Display or no HART 22...

Страница 29: ...5 to 160 F 20 to 70 C Storage temperature 40 to 175 F 40 to 80 C Humidity 0 99 non condensing Electromagnetic compatibility Meets CE Requirements EN 50081 2 EN 50082 2 Installation Orientation Vertica...

Страница 30: ...Qty 2 45 Optional Mounting Flange 7 88 200 4 12 105 3 28 83 2 50 64 3 85 98 Elect Conn Qty 2 Probe Insertion Length Optional Mounting Flange Process Conn 45 2 30 59 4 38 111 8 43 214 4 94 126 45 View...

Страница 31: ...ry Code A 4 German Use with Accessory Code A MENU LANGUAGE 0 4 20 mA only without HART must be ordered with Accessory Code A 1 4 20 mA with HART HART communicator Magnetrol P N 089 5213 XXX sold separ...

Страница 32: ...her set to carry the process measurement signal 4 20 mA Also called Line Powered FSK Frequency Shift Keying Ground An electrical connection to the Earth s potential that is used as a reference for the...

Страница 33: ...guration or design Each probe type is designed to accomplish specific objectives in an application QuickStart The essential information needed for the Model 805 transmitter and probe to be installed w...

Страница 34: ...15 18 Loop Tst 13 New Pass 12 Poll Adr 15 Set 20 mA 4 11 13 Set 4 mA 4 11 13 Trim 20 13 Trim 4 15 Units 4 11 13 Model number Probe 28 Mounting flexible probe 8 Mounting rigid probe 8 Transmitter 2 9...

Страница 35: ...d store calibration data for future reference Item Value Value Value Vessel Name Vessel Media Tag Probe P N Electronics P N Electronics S N Units Lo Cal Lo Cap Hi Cal Hi Cap 4mA point 20mA point Dampi...

Страница 36: ...overed under the warranty If the trouble is the result of conditions beyond our con trol or is NOT covered by the warranty there will be charges for labor and the parts required to rebuild or replace...

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