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Flex I-Chip Remote Crane Controls

August 2010

3 of 28

PRODUCT MANUAL SAFETY INFORMATION

Magnetek, Inc. (Magnetek) offers a broad range of radio remote control products, control products and adjustable

frequency drives, and industrial braking systems for overhead material handling applications. This manual has

been prepared by Magnetek to provide information and recommendations for the installation, use, operation and

service of Magnetek’s material handling products and systems (Magnetek Products). Anyone who uses,

operates, maintains, services, installs or owns Magnetek Products should know, understand and follow our

instructions and safety recommendations in this manual for Magnetek Products.

The recommendations in this manual do not take precedence over any of the following requirements relating to

cranes, hoists and lifting devices:



Instructions, manuals, and safety warnings of the manufacturers of the equipment where the radio system

is used,



Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek

Products are being used,



Regulations issued by the Occupational Health and Safety Administration (OSHA),



Applicable local, state or federal codes, ordinances, standards and requirements, or



Safety standards and practices for the overhead material handling industry.

This manual does not include or address the specific instructions and safety warnings of these manufacturers or

any of the other requirements listed above. It is the responsibility of the owners, users and operators of the

Magnetek Products to know, understand and follow all of these requirements. It is the responsibility of the owner

of the Magnetek Products to make its employees aware of all of the above listed requirements and to make certain

that all operators are properly trained.

No one should use Magnetek Products prior to becoming familiar

with and being trained in these requirements.

WARRANTY INFORMATION

FOR INFORMATION ON MAGNETEK’S PRODUCT WARRANTIES BY PRODUCT TYPE, PLEASE VISIT

WWW.MAGNETEKMH.COM.

Содержание Flex I-Chip

Страница 1: ...Flex I Chip Remote Crane Controls August 2010 Part Number 198 50014 2010 Magnetek Material Handling...

Страница 2: ...n 4090B Sladeview Crescent Mississauga Ontario L5L 5Y5 Canada Phone 1 800 792 7253 Fax 1 905 828 5707 2009 MAGNETEK MATERIAL HANDLING All rights reserved This notice applies to all copyrighted materia...

Страница 3: ...ent where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Occupational Hea...

Страница 4: ...tter Output Power 13 7 Program Transmitter On Time Transmitting Time 13 8 Program System RF Channel 13 9 Program Transmitter Push Button Functions 13 Table A 1 Transmitter Toggle with LED Displays 14...

Страница 5: ...Cable to encoder board s CN1 connector 3 SQ1 LED internal receiving module 10 Cable to I Chip slot on decoder modules 4 I Chip LED 11 Test mode select button 5 SQ2 LED external receiving module 12 Ext...

Страница 6: ...information shown on the LCD screen then the encoder board is defective If nothing is shown at all both SQ1 LED and transmitter information then either the internal transmitting board or the encoder b...

Страница 7: ...in good order please follow the instructions below 1 Press the Test Mode Select button until the LCD screen displays Testing Encoder Board 5 2 The LCD screen is displayed as follows Testing Encoder B...

Страница 8: ...transmitter information correctly then press all the push buttons on the encoder board one at a time to see if the unit decodes all the pushbutton commands When a push button is pressed an arrow shou...

Страница 9: ...T M Serial number Type Mode 3 Plug the receiving module to be tested on to this unit 4 Use a good transmitter handset any type to test the receiving module 5 Set the channel dip switch on the receivi...

Страница 10: ...ate onto the decoder module 1 Plug all the required cables onto this unit 2 Plug the cable from this unit to the I Chip slot on the decoder module 3 Press the Test Mode Select button until the LCD scr...

Страница 11: ...illustrations 2 Copy I Chip If you do not have an empty I Chip on hand you can store the original I Chip s information into the programmer unit temporarily and perform a copy at later time Steps Firs...

Страница 12: ...e Tandem function to the receiver transmitter A to receiver A and transmitter B to receiver B To transfer I Chip information to the receiver JP6 must be inserted not required if programmed directly on...

Страница 13: ...uld be set from 5 to 3 value For outdoor applications we recommend that you set the transmitter output power from 6 to 10 value 7 Program Transmitter On Time Transmitting Time Not applicable for FCC s...

Страница 14: ...0111 2 3 4 8 00001000 1 2 3 4 9 00001001 4 10 00001010 3 4 11 00001011 2 3 4 12 00001100 1 2 3 4 13 00001101 4 14 00001110 3 4 15 00001111 2 3 4 16 00010000 1 2 3 4 Table A 2 Inline Transmitter Toggle...

Страница 15: ...ine Transmitter Toggle with LED Displays No Dip switch Setting PB1 PB2 PB3 PB4 PB5 PB6 PB7 PB8 PB9 PB10 PB11 PB12 22 00010110 1 2 3 4 9 00001001 4 23 00010111 3 4 24 00011000 2 3 4 25 00011001 1 2 3 4...

Страница 16: ...A 1 2 30 00011110 B 1 2 31 00011111 C 1 2 32 00100000 D 1 2 33 00100001 A 3 4 34 00100010 B 3 4 35 00100011 C 3 4 36 00100100 D 3 4 37 00100101 A 1 2 A 3 4 38 00100110 A 1 2 B 3 4 39 00100111 A 1 2 C...

Страница 17: ...57 00111001 A 1 2 C 3 4 58 00111010 A 1 2 D 3 4 59 00111011 B 1 2 B 3 4 60 00111100 B 1 2 C 3 4 61 00111101 B 1 2 D 3 4 62 00111110 C 1 2 C 3 4 63 00111111 C 1 2 D 3 4 64 01000000 D 1 2 D 3 4 65 0100...

Страница 18: ...1 PB2 PB3 PB4 PB5 PB6 PB7 PB8 PB9 PB10 PB11 PB12 82 01010010 D 1 2 D 3 4 83 01010011 A 1 2 84 01010100 B 1 2 85 01010101 C 1 2 86 01010110 D 1 2 87 01010111 A 3 4 88 01011000 B 3 4 89 01011001 C 3 4 9...

Страница 19: ...2 102 01100110 B 1 2 103 01100111 C 1 2 104 01101000 D 1 2 33 00100001 A 3 4 34 00100010 B 3 4 35 00100011 C 3 4 36 00100100 D 3 4 105 01101001 A 1 2 A 3 4 106 01101010 A 1 2 B 3 4 107 01101011 A 1 2...

Страница 20: ...1111001 A 1 2 C 3 4 122 01111010 A 1 2 D 3 4 123 01111011 B 1 2 B 3 4 124 01111100 B 1 2 C 3 4 125 01111101 B 1 2 D 3 4 126 01111110 C 1 2 C 3 4 127 01111111 C 1 2 D 3 4 128 10000000 D 1 2 D 3 4 115 0...

Страница 21: ...10000001 A 1 2 130 10000010 B 1 2 131 10000011 C 1 2 132 10000100 D 1 2 69 01000101 A 3 4 70 01000110 B 3 4 71 01000111 C 3 4 72 01001000 D 3 4 133 10000101 A 1 2 A 3 4 134 10000110 A 1 2 B 3 4 135 10...

Страница 22: ...Off Select Type C A B A B A Select Type D Off A B A B Off No Dip switch Setting PB1 PB2 PB3 PB4 PB5 PB6 PB7 PB8 PB9 PB10 PB11 PB12 147 10010011 A 1 2 A 3 4 148 10010100 A 1 2 B 3 4 149 10010101 A 1 2...

Страница 23: ...1 2 C 3 4 164 10100100 1 2 D 3 4 165 10100101 A 1 2 4 166 10100110 B 1 2 4 167 10100111 C 1 2 4 168 10101000 D 1 2 4 169 10101001 3 A 1 2 4 170 10101010 3 B 1 2 4 171 10101011 3 C 1 2 4 172 10101100 3...

Страница 24: ...95 11000011 1 2 C 3 4 196 11000100 1 2 D 3 4 197 11000101 A 1 2 4 198 11000110 B 1 2 4 199 11000111 C 1 2 4 200 11001000 D 1 2 4 201 11001001 3 A 1 2 4 202 11001010 3 B 1 2 4 203 11001011 3 C 1 2 4 20...

Страница 25: ...ip Remote Crane Controls August 2010 25 of 28 Table C 1 Combination of Transmitter Toggle A B Push Button Select No Dip switch Setting PB1 PB2 PB3 PB4 PB5 PB6 PB7 PB8 PB9 PB10 PB11 PB12 220 11011100 3...

Страница 26: ...2 C 3 4 228 11100100 1 2 D 3 4 229 11100101 1 A 3 4 230 11100110 1 B 3 4 231 11100111 1 C 3 4 232 11101000 1 D 3 4 233 11101001 1 2 A 3 4 234 11101010 1 2 B 3 4 235 11101011 1 2 C 3 4 236 11110100 1...

Страница 27: ...is pressed down to the 2nd speed directly from neutral position 0 speed 1st speed output relay will maintain closure for up to 0 4 second before 2nd speed output relay is closed When releasing the pus...

Страница 28: ...Flex I Chip Remote Crane Controls August 2010 28 of 28 represents PB2 3 represents PB3 and 4 represents PB4 1 1 1 1 Password function disabled manufacture preset...

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