Magnaflux CD-2000 Series Скачать руководство пользователя страница 1 | Manualshive

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Magnaflux CD-2000 Series Скачать руководство пользователя страница 1

CD-2000 Series

Revised January 2020

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CD-2000 SERIES

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Содержание CD-2000 Series

Страница 1: ...CD 2000 Series Revised January 2020 Page 1 0 CD 2000 SERIES...

Страница 2: ...3 1 Operating Controls and Indicators 3 1 Daily Start Up and Operation Check List 3 1 Piece Part Set up 3 2 Magnetizing Procedures 3 3 Demagnetization 3 3 Shutdown 3 4 Emergency Shutdown 3 4 SECTION...

Страница 3: ...icing this machine Inspect the machine daily for unsafe conditions replace any worn or broken parts see Section 4 Keep all unauthorized personnel away from the machine operating area According to the...

Страница 4: ...ental to the usefulness of the part Magnetic particle inspection can readily and reliably locate discontinuities revealing manufacturing and or service induced defects EQUIPMENT CHARACTERISTICS Statio...

Страница 5: ...60 60 2 2 6 6 6 6 CD 2100 208 230 380 415 460 575 3 3 3 3 3 3 400 400 245 220 200 160 300 300 200 175 150 125 0 0 2 2 4 4 CD 2100HV 460 3 400 300 0 Output Specifications All contacts current ratings a...

Страница 6: ...ht Model No Approximate Weight Dry Approximate Weight Crated Pounds Kilograms Pounds Kilograms CD 2060 1000 454 1275 580 CD 2100 1250 570 1525 690 CD 2100HV 1535 698 1810 823 Table 1 5 Overall Dimensi...

Страница 7: ...CD 2000 Series Revised January 2020 Page 1 6 PAGE LEFT BLANK INTENTIONALLY...

Страница 8: ...space for servicing and ventilation 4 A firm reasonably level floor capable of supporting the inspection unit and the materials awaiting inspection 5 Adequate space to accommodate a black light inspec...

Страница 9: ...ce to the terminal block on the rear of the inspection unit or the top connectors in the Optional disconnect Refer to Table 2 2 for recommended dual element time delay fuse size and power source condu...

Страница 10: ...stomer to run the wires through and connect to the terminal block located behind the High Voltage label Table 2 2 Recommended Fuse Size CD 2060 Voltage Fuse Line Wire Ground wire 208 230 380 415 460 5...

Страница 11: ...ing Shot Duration The duration of the magnetizing shot is set at 0 5 seconds from the factory 1 Figure 2 7 shows the PLC while Figure 2 8 shows the port cover open on the PLC Adjust the top small pote...

Страница 12: ...rrent Adjust Item 12 Not Applicable Item 5 Not Applicable Item 13 Contacts Select Button Item 6 Not Applicable Item 14 Not Applicable Item 7 Coil Selection Button Item 15 Not Applicable Item 8 Not App...

Страница 13: ...nal Pack and store in a plastic bag or carton on the grilles 3 Cover the unit with paper cardboard or plastic to prevent the accumulation of dust dirt or other contaminants Long Term Storage and or Sh...

Страница 14: ...CD 2000 Series Revised January 2020 Page 2 7 PAGE LEFT BLANK INTENTIONALLY...

Страница 15: ...push buttons are dimly lit when off and bright when on Coil 7 Selects coil output Demag 10 Selects a demag cycle Button is bright when Demagnetizing and returns to dim when demagnetizing cycle is comp...

Страница 16: ...rials may cause severe damage or injury if dropped always make sure part is stabilized before processing for inspection Normal Piece Set Up All controls and indicators are illustrated in Figures 2 9 1...

Страница 17: ...technique is called the wet continuous method For long parts it may be necessary to inspect in sections each with a separate bath application and current shot The wet residual method which applies ba...

Страница 18: ...ated in Figure 2 9 1 If a hood assembly is installed close curtains 2 Disconnect power from unit by turning external disconnect switch to OFF EMERGENCY SHUTDOWN To shut off the machine in an emergency...

Страница 19: ...CD 2000 Series Revised January 2020 Page 3 5 PAGE LEFT BLANK INTENTIONALLY...

Страница 20: ...1 Daily Operator Checks Item Action Cable and bus bar connections Check bus bar and cable connections Tighten as necessary Check wires and cables for worn or frayed insulation Power indicator Check th...

Страница 21: ...th WARNING For cleaning do not use compressed air greater than 30 psi Wear eye protection Use cleaning solvents only in well ventilated areas Table 4 4 Periodic Checks Item Action Rectifier stack Blow...

Страница 22: ...ended Test Equipment Tektronix TDS 20128 Two Channel Digital Storage Oscilloscope 100 MHz 1 GS s Magnaflux 622350 Digital Test Meter Kit with Matching Shunt Steel Test Bar 1 diameter 12 18 long 4140 H...

Страница 23: ...current should be indicated on both the Digital Ammeter and the digital test meter Each ammeter reading should correspond within 5 of the machine rating or 50 amps 6 Continue repeating this procedure...

Страница 24: ...CD 2000 Series Revised January 2020 Page 4 5 PAGE LEFT BLANK INTENTIONALLY...

Страница 25: ...tentiometer on PLC until widths of forward and reverse pulse trains are equal 3 Demag cycle time is factory set by PLC program to 16 seconds approximately 32 switching cycles Demag light will go OFF w...

Страница 26: ...e SCR peaks as in calibration procedure Look for missing SCR peak If you see one is missing use amp clamp meter across each of the 6 SCR stack bus bars to see which SCR is missing Then check gate puls...

Страница 27: ...CR s shorted 1 Check headstock drawing for insulator locations and repair replace as needed 2 Check SCRs Magnetizing current shot too long or too short 1 Incorrect setting POT 0 in PLC 1 Adjust POT 0...

Страница 28: ...hardware 3 Adjust per instructions above Maximum current output at all settings 1 Defective SCR firing board 2 Defective harness 3 Wrong voltage range on current controls 4 Shorted SCR 1 Check inhibi...

Страница 29: ...on meter AT 50MV DIV At 2 000 amps wave form should be approximately 2 divisions 0 to peak If wave form is not there check harness 2 Replace Meter Meter does not light 1 Fuse 4FU blown 2 Defective har...

Страница 30: ...CD 2000 Series Revised January 2020 Page 5 6 PAGE LEFT BLANK INTENTIONALLY...

Страница 31: ...mon commercial hardware Commercial hardware is identified with a full identification in the DESCRIPTION column Material and coating for commercial hardware is zinc plated steel except where noted DESC...

Страница 32: ...19940 Ammeter 521432 Fan only for Rectifier Stack 622996 Firing board only for Rectifier Stack 521097 SCR only for Rectifier Stack CD 2100 Part Number Description 521328 Relay 519940 Ammeter 519968 Fa...

Страница 33: ...CD 2000 Series Revised January 2020 Page 6 3 PAGE LEFT BLANK INTENTIONALLY...

Страница 34: ...CD 2000 Series Revised January 2020 Page 7 1 SECTION 7 HOOD INSTALLATION Not Applicable...

Страница 35: ...CD 2000 Series Revised January 2020 Page 7 2 PAGE LEFT BLANK INTENTIONALLY...

Страница 36: ...CD 2000 Series Revised January 2020 Page 7 3 3624 West Lake Avenue Glenview Illinois 60026 USA Telephone 847 657 5300 Fax 847 657 5388 Web www magnaflux com E mail cs magnaflux com...

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