Mafell DSS300cc Скачать руководство пользователя страница 10

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The double-toothed belt is tensioned by spring force.
Proceed in reverse order to dismantle the double-
toothed belt.

4.4 Change of saw wire

Danger

Always pull the power plug before
changing the saw wire!
Risk of injury even if the saw wire is
standing still.

Proceed as follows to replace the saw wire:

Where necessary, remove the double-toothed
belt and move the clamping lever to park
position (see chapter 4.3 Installation of double-
toothed belt, page 23)

Unfasten the cylinder head bolt 11 (Fig. 4) with
the Allen key 10 enclosed in the supply, fasten it
on the rear tilting segment 9 (Fig. 1) and fold
down the cover.

Use the Allen key to turn the rotation axis 12
(Fig. 2) clockwise until the cam engages. The
saw wire is now slackened.

Unfasten the cylinder head bolt 13 (Fig. 2) in the
front saw guard with the Allen key 10 (Fig. 1)
and remove the guard.

Caution: Risk of injury at the
blades.

The saw wire can now be removed.

Every time you change the wire, also check the
scrapers 31 (Fig. 3) and 32 (Fig. 4) for damage
and wear and replace them as well (see chapter
4.6 Change of scraper, page 25)

Place a new saw wire onto the drive wheel and
deflection wheel. Pay attention that the blades
point in running direction and gear into the gaps
of the wheels.

Use the Allen key to turn the rotation axis anti-
clockwise until the saw wire is tensioned by
spring force.

Fold up the cover and tighten it with the screw.

Put on the front saw guard and tighten it with the
cylinder head bolt. Fasten the Allen key in the
rear tilting segment.

Pull the saw wire 2-3 times through by hand to
check its correct seat on the wheels.

The saw wire is tensioned by spring force and does
not need to be retensioned.

4.5 Change of drive wheel and guide wheel

Danger

Pull the power plug during all
service work.

The strain on the wheels is particularly high. They
must be replaced if they exhibit visible grooves.

4.5.1

Change of drive wheel

Proceed as follows to replace the drive wheel:

Remove the saw wire from the drive wheel (see
chapter 4.4 Change of saw wire, page 24).

Unfasten the fillister head screw 14 (Fig. 3) and
remove the scraper.

Press the push-button 15 (Fig. 1) and pull the
locking lever 16 upwards. Now the saw shaft is
locked in position and the shift lever locked.

Using the Allen key 10 (Fig. 1), release the
flange screw 17 (Fig. 3)

counter clockwise

.

Now remove both the screw and the front
clamping flange 18.

You can now remove the drive wheel.

The clamping flanges must be free of adhering
parts. Now put a new drive wheel onto the rear
flange.

Afterwards, mount the clamping flange, attach
the flange screw and tighten it by

clockwise

turning.

Put the scraper onto the bracket and fasten it
with the fillister head screw.

Align the scraper with the drive wheel so that
the scraper tongue just touches the groove base
of the drive wheel. Tighten the fillister head
screw.

Now put the saw wire onto the drive wheel (see
chapter 4.4 Change of saw wire, page 24).

Содержание DSS300cc

Страница 1: ...raves Conservez toutes les consignes et instructions pour pouvoir les relire à tout moment AVVERTENZA Leggere tutte le avvertenze di sicurezza e le istruzioni La mancanza del rispetto delle avvertenze di sicurezza e delle istruzioni possono causare scossa elettrica incendio e o gravi lesioni Conservare tutte le avvertenze di sicurezza e le istruzioni per il futuro WAARSCHUWING Lees alle veiligheid...

Страница 2: ......

Страница 3: ......

Страница 4: ... Installation of double toothed belt 23 4 4 Change of saw wire 24 4 5 Change of drive wheel and guide wheel 24 4 6 Change of scraper 25 4 7 Setting for bevel cuts 25 4 8 Tilting back the wire set 25 4 9 Supplementary support plate and glider 26 5 Operation 26 5 1 Initial operation 26 5 2 Switching on and off 26 5 3 Light 26 5 4 Work instructions 26 5 5 Sawing according to tracings 27 5 6 Sawing on...

Страница 5: ...e 4 D 78727 Oberndorf Neckar Phone 49 0 7423 812 0 Fax 49 0 7423 812 218 2 2 Machine identification All details required for machine identification are available on the attached rating plate Protection class II CE symbol to document compliance with the basic safety and health requirements according to Appendix I of the Machinery Directive For EU countries only Do not dispose of electric tools toge...

Страница 6: ...A Idling speed 28500 rpm Change of drive wheel Idling Normal load 4700 rpm 4600 rpm 2 4 Noise emission specifications The noise emission values were determined according to EN 62841 2 1 with the following deviation The workpiece used was a fibreboard with a thickness of 140 mm and a density of 180 kg m The emission values amount to Sound pressure level LPA 90 dB A Uncertainty KPA 3 dB A Sound powe...

Страница 7: ...ion material is exclusively suitable for cross and lengthwise cutting of insulation material up to a max thickness of 300 mm and a density of max 180 kg m for which purpose only the special saw wire provided by MAFELL may be used insulation material containing minerals flax hemp and materials with glued on sheathing are expressly excluded from the intended use The machine base plate 3 Fig 1 must r...

Страница 8: ...re beginning work whether the protection and work equipment is safely attached and not damaged Damaged protection devices and parts must be repaired or replaced appropriately Consider environmental influences Do not expose the machine to rain and avoid working in a damp or wet environment as well as near to combustible liquids or gases Store the device in a dry locked place outside the reach of ch...

Страница 9: ...er the saw wire has come to a standstill Thanks to the built in brake this happens very quickly Instructions on service and maintenance Regular cleaning of the machine in particular the setting mechanisms for swivelling the guides for the supplementary support plate and the enclosure of the top and bottom wire deflection constitutes an important safety factor Pull the plug before starting this wor...

Страница 10: ...cover and tighten it with the screw Put on the front saw guard and tighten it with the cylinder head bolt Fasten the Allen key in the rear tilting segment Pull the saw wire 2 3 times through by hand to check its correct seat on the wheels The saw wire is tensioned by spring force and does not need to be retensioned 4 5 Change of drive wheel and guide wheel Danger Pull the power plug during all ser...

Страница 11: ...from the bracket Put a new scraper onto the bracket and fasten it with the fillister head screw Align the scraper with the drive wheel so that the scraper tongue just touches the groove base of the drive wheel Tighten the fillister head screw Now put the saw wire onto the drive wheel see chapter 4 4 Change of saw wire page 24 4 6 2 Change of bottom scraper Proceed as follows to replace the lower s...

Страница 12: ... of the operating instructions calling particular attention to the chapter Safety instructions 5 2 Switching on and off Danger Make sure there is no contact between workpiece and saw wire before you switch on the machine The workspace underneath the workpiece must be free of obstacles Lead the connecting cable away to the rear Hold the machine with both hands by the handles provided for that purpo...

Страница 13: ...upplementary support plate and glider page 26 Hold the machine by its handles and place the front part of its base plate into the guide rail Switch on the wire saw for insulation material see Chapter 5 2 Switching on and off page 26 and slide the machine evenly forward in cutting direction When the cut is completed switch off the saw by releasing the switch trigger 29 Fig 1 The double toothed belt...

Страница 14: ...clean They must be checked on a regular basis They must be replaced if they are worn or defective see chapter 4 6 Change of scraper page 25 6 4 Storage If the machine is not used for a longer period of time it has to be carefully cleaned Spray bright metal parts with a rust inhibitor 7 Troubleshooting Danger Determining the causes for existing defects and eliminating these always requires increase...

Страница 15: ... 206 371 Guide rail F80 800 mm 31 496 in long Order No 204 380 Guide rail F110 1100 mm 43 307 in long Order No 204 381 Guide rail F160 1600 mm 62 992 in long Order No 204 365 Guide rail F210 2100 mm 82 677 in long Order No 204 382 Guide rail F310 3100 mm 122 047 in long Order No 204 383 Sliding bevel F WA Order No 205 357 Accessories for guide rail Screw clamp F SZ100MM 2 x Connecting piece F VS R...

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